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Last updated 17th April 2024

Ultra-precision, ultra-promise

My research journey commenced with my doctoral studies at the University of Strathclyde in March 2014. Following my PhD, I joined the EPSRC Future Metrology Hub at the University of Huddersfield as a Research Fellow in October 2018, earning a promotion to Senior Research Fellow in May 2023.

Currently, I am leading a Researcher in Residence project (RIR26E230613-1) initiated in October 2024 with the high-value manufacturing catapult National Manufacturing Institute Scotland (NMIS). This project focuses on developing a comprehensive solution—integrating hardware, software algorithms, and calibration strategies—to seamlessly incorporate on-machine surface measurement (OMSM) into ultra-precision 5-axis machines. The goal is to significantly enhance the accuracy, efficiency, and cost-effectiveness of fabricating high-value optical elements and medical devices.

My work often involves tackling complex ultra-precision manufacturing challenges. Key past projects include:

• Manufacturing in the UK for High Gradient Cavities (MUHiG - STFC ST/W005263/1, May 2022 - Dec 2024): As a leading researcher in ultra-precision machining, I developed novel manufacturing strategies for critical disc components used in CERN's next-generation Compact Linear Collider (CLIC). This involved meeting extremely tight tolerances for form accuracy and surface finish. No UK company is fully qualified to meet the demanding specifications currently.
• Transferring Technology in Optimised Metal-Mirror Fabrication (STFC ST/V001280/1, Mar 2021 - Sep 2022): I successfully developed advanced diamond turning processes for large metal mirrors using the Moore Nanotech 650 FGV2 ultra-precision machine. A key outcome was a dedicated controller synchronizing 5-axis machine positioning with an online measurement sensor, enabling effective on-machine surface measurement and compensation.
• High Precision Process Chains for the Mass Production of Functional Structured Surfaces (ProSurf – EU H2020 No 767589, Oct 2018 - Mar 2021): Leading research in fast-tool-servo (FTS) machining, I developed an FTS system for an ultra-precision diamond turning machine tailored for mass production. This system achieved a fivefold improvement in point cloud interpolation capability compared to the state-of-the-art. Furthermore, I pioneered on-machine surface characterization and correction for freeform optical machining by integrating a surface measurement sensor and developing sophisticated data processing algorithms.
• Miniature Flexible & Reconfigurable Manufacturing System for 3D Micro-products (Micro3D - EPSRC EP/K018345/1, Mar 2014 - Dec 2017): During my doctoral research, I served as a leading researcher in control system integration for a hybrid machine. I developed a novel three-layer control architecture to manage diverse functional modules (lasers, sensors, robots) and proposed a real-time interpolator for high-speed, high-accuracy machining of parametric freeform surfaces, boosting productivity by up to ten times compared to conventional methods.

My pioneering work in on-machine metrology has been recognized with the prestigious Heidenhain Scholarship award from the European Society for Precision Engineering and Nanotechnology (euspen) for both 2024 and 2025.

Beyond research, I am passionate about inspiring the next generation. I actively contribute as a Placement Host with the charity In2scienceUK and volunteer as a STEM Ambassador for STEM Learning, encouraging young people to pursue science and technology.