• University of Huddersfield
    Queensgate
    Huddersfield
    HD1 3DH

    United Kingdom

Accepting PhD Students

PhD projects

Click on the Fingerprint icon below to learn more about the research topics, expertise and interests of this academic.

Calculated based on number of publications stored in Pure and citations from Scopus
20142025

Research activity per year

Personal profile

Research Degree Supervision

If you are interested in studying for a PhD in this research subject area click here

For more details about the research topics, expertise and interests of this academic, click on the fingerprint icon

Google Scholar h-Index

7 from 247 citations 

Last updated 17th April 2024

Biography

Ultra-precision, ultra-promise

My research journey commenced with my doctoral studies at the University of Strathclyde in March 2014. Following my PhD, I joined the EPSRC Future Metrology Hub at the University of Huddersfield as a Research Fellow in October 2018, earning a promotion to Senior Research Fellow in May 2023.

Currently, I am leading a Researcher in Residence project (RIR26E230613-1) initiated in October 2024 with the high-value manufacturing catapult National Manufacturing Institute Scotland (NMIS). This project focuses on developing a comprehensive solution—integrating hardware, software algorithms, and calibration strategies—to seamlessly incorporate on-machine surface measurement (OMSM) into ultra-precision 5-axis machines. The goal is to significantly enhance the accuracy, efficiency, and cost-effectiveness of fabricating high-value optical elements and medical devices.

My work often involves tackling complex ultra-precision manufacturing challenges. Key past projects include:

  • Manufacturing in the UK for High Gradient Cavities (MUHiG - STFC ST/W005263/1, May 2022 - Dec 2024): As a leading researcher in ultra-precision machining, I developed novel manufacturing strategies for critical disc components used in CERN's next-generation Compact Linear Collider (CLIC). This involved meeting extremely tight tolerances for form accuracy and surface finish. No UK company is fully qualified to meet the demanding specifications currently.
  • Transferring Technology in Optimised Metal-Mirror Fabrication (STFC ST/V001280/1, Mar 2021 - Sep 2022): I successfully developed advanced diamond turning processes for large metal mirrors using the Moore Nanotech 650 FGV2 ultra-precision machine. A key outcome was a dedicated controller synchronizing 5-axis machine positioning with an online measurement sensor, enabling effective on-machine surface measurement and compensation.
  • High Precision Process Chains for the Mass Production of Functional Structured Surfaces (ProSurf – EU H2020 No 767589, Oct 2018 - Mar 2021): Leading research in fast-tool-servo (FTS) machining, I developed an FTS system for an ultra-precision diamond turning machine tailored for mass production. This system achieved a fivefold improvement in point cloud interpolation capability compared to the state-of-the-art. Furthermore, I pioneered on-machine surface characterization and correction for freeform optical machining by integrating a surface measurement sensor and developing sophisticated data processing algorithms.
  • Miniature Flexible & Reconfigurable Manufacturing System for 3D Micro-products (Micro3D - EPSRC EP/K018345/1, Mar 2014 - Dec 2017): During my doctoral research, I served as a leading researcher in control system integration for a hybrid machine. I developed a novel three-layer control architecture to manage diverse functional modules (lasers, sensors, robots) and proposed a real-time interpolator for high-speed, high-accuracy machining of parametric freeform surfaces, boosting productivity by up to ten times compared to conventional methods.

My pioneering work in on-machine metrology has been recognized with the prestigious Heidenhain Scholarship award from the European Society for Precision Engineering and Nanotechnology (euspen) for both 2024 and 2025.

Beyond research, I am passionate about inspiring the next generation. I actively contribute as a Placement Host with the charity In2scienceUK and volunteer as a STEM Ambassador for STEM Learning, encouraging young people to pursue science and technology.

Expertise related to UN Sustainable Development Goals

In 2015, UN member states agreed to 17 global Sustainable Development Goals (SDGs) to end poverty, protect the planet and ensure prosperity for all. This person’s work contributes towards the following SDG(s):

  • SDG 9 - Industry, Innovation, and Infrastructure
  • SDG 10 - Reduced Inequalities
  • SDG 16 - Peace, Justice and Strong Institutions

Research Expertise and Interests

  • Machining
  • Machine Tools
  • Surface Measurement
  • Reconfigurable Architectures

Fingerprint

Dive into the research topics where Wenbin Zhong is active. These topic labels come from the works of this person. Together they form a unique fingerprint.
  • 1 Similar Profiles

Collaborations and top research areas from the last five years

Recent external collaboration on country/territory level. Dive into details by clicking on the dots or