TY - JOUR
T1 - A novel non-crimped thermoplastic fabric prepreg from waste carbon and polyester fibres
AU - Akonda, M. H.
AU - El-Dessouky, H. M.
AU - Lawrence, C. A.
AU - Weager, B. M.
PY - 2014/3/1
Y1 - 2014/3/1
N2 - A biaxial non-crimped fabric, 400 ± 10 g/m2, +45 /-45 lay-up protocol, was made from a unidirectional tape comprised of a 60/40 wt% carded blend of virgin waste carbon fibres, 60 mm chopped length, and polyester resin fibres, 60 mm staple length. The non-crimped fabric was used as a thermoplastic prepreg to produce laminated composite panels. The prepreg exhibited a high degree of drapeability. The physical and mechanical properties of composite samples were determined; the density, void contents, tensile and flexural strengths and moduli were found to be 1.5 g/cm3, 10%, 180.7 MPa, 260.5 MPa, 34.2 GPa and 30.4 GPa, respectively. Modification of the consolidation process and the use of finer polyester fibres should decrease the void content. It was concluded that waste carbon fibres can be converted into flexible/drapeable dry prepreg materials, potentially useful for the manufacturing of thermoplastic composite products by hot press compaction.
AB - A biaxial non-crimped fabric, 400 ± 10 g/m2, +45 /-45 lay-up protocol, was made from a unidirectional tape comprised of a 60/40 wt% carded blend of virgin waste carbon fibres, 60 mm chopped length, and polyester resin fibres, 60 mm staple length. The non-crimped fabric was used as a thermoplastic prepreg to produce laminated composite panels. The prepreg exhibited a high degree of drapeability. The physical and mechanical properties of composite samples were determined; the density, void contents, tensile and flexural strengths and moduli were found to be 1.5 g/cm3, 10%, 180.7 MPa, 260.5 MPa, 34.2 GPa and 30.4 GPa, respectively. Modification of the consolidation process and the use of finer polyester fibres should decrease the void content. It was concluded that waste carbon fibres can be converted into flexible/drapeable dry prepreg materials, potentially useful for the manufacturing of thermoplastic composite products by hot press compaction.
KW - carbon fibres
KW - mechanical testing
KW - non-crimped fabric
KW - recycling
KW - thermoplastic composite
UR - http://www.scopus.com/inward/record.url?scp=84896383798&partnerID=8YFLogxK
U2 - 10.1177/0021998313478992
DO - 10.1177/0021998313478992
M3 - Article
AN - SCOPUS:84896383798
VL - 48
SP - 843
EP - 851
JO - Journal of Composite Materials
JF - Journal of Composite Materials
SN - 0021-9983
IS - 7
ER -