A study of injection moulding with bismuth alloy

A. Kus, E. Unver, B. Jagger, I. Durgun

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Citation (Scopus)

Abstract

There is a demand to produce parts in small quantities, using cost effective injection moulding processes. The emerging economic case suggests there will be advantages in producing injection moulding tools for short duration low volume production runs where the tool is rebuilt for each manufacturing cycle. CAD/CAM, Rapid Prototyping (RP) and digital technologies help to bring new products to market faster. Mould inserts are traditionally produced using expensive and time consuming CNC machining processes. This article presents development of an injection moulding tool where rapid tooling, bismuth-tin mould insert and injection moulding are used to manufacture one hundred plastic parts. It describes the manufacturing methods applied and the use of manual and 3D scanning methods. It also evaluates the surface finishes and dimensions of the parts produced in the tool.

Original languageEnglish
Title of host publicationGreen Design, Materials and Manufacturing Processes
Subtitle of host publicationProceedings of the 2nd International Conference on Sustainable Intelligent Manufacturing, SIM 2013
EditorsHelena Bartolo, Paulo Jorge Da Silva Bartolo, Nuno Manual Fernades Alves, Artur Jorge Mateus, Henrique Amorim Almeida, Ana Cristina Soares Lemos, Flávio Craveiro, Carina Ramos, Igor Reis, Lina Durão, Telma Ferreira, José Pinto Duarte, Filipa Roseta, Eduardo Castro e Costa, Filipe Quaresma, João Paulouro Neves
PublisherCRC Press
Pages225-231
Number of pages7
ISBN (Print)9781138000469
Publication statusPublished - 6 Jun 2013
Event2nd International Conference on Sustainable Intelligent Manufacturing - Lisbon, Portugal
Duration: 26 Jun 201329 Jun 2013
Conference number: 2

Conference

Conference2nd International Conference on Sustainable Intelligent Manufacturing
Abbreviated titleSIM 2013
CountryPortugal
CityLisbon
Period26/06/1329/06/13

Fingerprint

Bismuth alloys
Injection molding
Plastic parts
Die casting inserts
Rapid prototyping
Computer aided manufacturing
Bismuth
Tin
Computer aided design
Machining
Scanning
Economics
Costs

Cite this

Kus, A., Unver, E., Jagger, B., & Durgun, I. (2013). A study of injection moulding with bismuth alloy. In H. Bartolo, P. J. Da Silva Bartolo, N. M. F. Alves, A. J. Mateus, H. A. Almeida, A. C. Soares Lemos, F. Craveiro, C. Ramos, I. Reis, L. Durão, T. Ferreira, J. Pinto Duarte, F. Roseta, E. C. e Costa, F. Quaresma, ... J. Paulouro Neves (Eds.), Green Design, Materials and Manufacturing Processes : Proceedings of the 2nd International Conference on Sustainable Intelligent Manufacturing, SIM 2013 (pp. 225-231). CRC Press.
Kus, A. ; Unver, E. ; Jagger, B. ; Durgun, I. / A study of injection moulding with bismuth alloy. Green Design, Materials and Manufacturing Processes : Proceedings of the 2nd International Conference on Sustainable Intelligent Manufacturing, SIM 2013. editor / Helena Bartolo ; Paulo Jorge Da Silva Bartolo ; Nuno Manual Fernades Alves ; Artur Jorge Mateus ; Henrique Amorim Almeida ; Ana Cristina Soares Lemos ; Flávio Craveiro ; Carina Ramos ; Igor Reis ; Lina Durão ; Telma Ferreira ; José Pinto Duarte ; Filipa Roseta ; Eduardo Castro e Costa ; Filipe Quaresma ; João Paulouro Neves. CRC Press, 2013. pp. 225-231
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Kus, A, Unver, E, Jagger, B & Durgun, I 2013, A study of injection moulding with bismuth alloy. in H Bartolo, PJ Da Silva Bartolo, NMF Alves, AJ Mateus, HA Almeida, AC Soares Lemos, F Craveiro, C Ramos, I Reis, L Durão, T Ferreira, J Pinto Duarte, F Roseta, EC e Costa, F Quaresma & J Paulouro Neves (eds), Green Design, Materials and Manufacturing Processes : Proceedings of the 2nd International Conference on Sustainable Intelligent Manufacturing, SIM 2013. CRC Press, pp. 225-231, 2nd International Conference on Sustainable Intelligent Manufacturing, Lisbon, Portugal, 26/06/13.

A study of injection moulding with bismuth alloy. / Kus, A.; Unver, E.; Jagger, B.; Durgun, I.

Green Design, Materials and Manufacturing Processes : Proceedings of the 2nd International Conference on Sustainable Intelligent Manufacturing, SIM 2013. ed. / Helena Bartolo; Paulo Jorge Da Silva Bartolo; Nuno Manual Fernades Alves; Artur Jorge Mateus; Henrique Amorim Almeida; Ana Cristina Soares Lemos; Flávio Craveiro; Carina Ramos; Igor Reis; Lina Durão; Telma Ferreira; José Pinto Duarte; Filipa Roseta; Eduardo Castro e Costa; Filipe Quaresma; João Paulouro Neves. CRC Press, 2013. p. 225-231.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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PB - CRC Press

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Kus A, Unver E, Jagger B, Durgun I. A study of injection moulding with bismuth alloy. In Bartolo H, Da Silva Bartolo PJ, Alves NMF, Mateus AJ, Almeida HA, Soares Lemos AC, Craveiro F, Ramos C, Reis I, Durão L, Ferreira T, Pinto Duarte J, Roseta F, e Costa EC, Quaresma F, Paulouro Neves J, editors, Green Design, Materials and Manufacturing Processes : Proceedings of the 2nd International Conference on Sustainable Intelligent Manufacturing, SIM 2013. CRC Press. 2013. p. 225-231