Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique

Research output: Chapter in Book/Report/Conference proceedingConference contribution

2 Citations (Scopus)

Abstract

The presence of taper junctions in hip arthroplasty designs has been suggested to contribute to premature clinical failure, in part due to corrosion-assisted material loss. Characterization of the material loss at the taper junction is an important factor in determining not only taper performance but also the requirement for revision of primary stems. It is therefore clear that a robust metrological solution to this issue is required to understand the connection between damage to the stem surface and explicit criteria to initiate retrieval. Previously detailed studies have focused on the characterization of tapers with plain-machined surfaces, with most research concentrated on femoral head tapers. This study details a measurement and analysis method to characterize threaded-type microgroove trunnion surfaces that make up a large proportion of current implanted stem taper designs. Femoral stem designs from two manufacturers were measured using a Talyrond 365 (Ametek, Inc., Berwyn, PA) out-of-roundness measurement machine. Submicron measurement resolution was achieved, and the use of a 5-um radius diamond stylus meant that any mechanical filtering effect was insignificant compared to conventional contact measurement techniques. The grooved topography of the trunnion surface presents challenges in ascertaining an "unworn" surface from which surface damage data are then separated. A novel filter was developed to delineate form and material loss. The filter is responsive such that the wavelength and amplitude of an individual component's microgrooves can be removed from the analysis. Application of the filter to leveled data allowed bearing area analysis to be utilized to determine an accurate volume of material loss based on the residual form-removed data. A cohort of as-manufactured samples (n = 21) were measured and used to validate the filtering methodology. A component exhibiting induced surface wear (n = 1) was measured using the same instrumentation and processed using the filtering technique.

Original languageEnglish
Title of host publicationBeyond the Implant
Subtitle of host publicationRetrieval Analysis Methods for Implant Surveillance
EditorsWilliam M. Mihalko, Jack E. Lemons, A. Seth Greenwald, Steven M. Kurtz
PublisherASTM International
Pages173-190
Number of pages18
VolumeSTP 1606
ISBN (Electronic)9780803176584
ISBN (Print)9780803176577
Publication statusPublished - Jun 2018
EventSymposium on Beyond the Implant: Retrieval Analysis Methods for Implant Surveillance - Sheraton Centre, Toronto, Canada
Duration: 9 May 20179 May 2017
https://www.astm.org/SYMPOSIA/filtrexx40.cgi?+-P+MAINCOMM+F04+-P+EVENT_ID+3202+-P+MEETING_ID+113593+sympotherinfo.frm (Link to Conference Information)

Conference

ConferenceSymposium on Beyond the Implant
CountryCanada
CityToronto
Period9/05/179/05/17
Internet address

Fingerprint

Bearings (structural)
Arthroplasty
Diamond
Topography
Diamonds
Wear of materials
Corrosion
Wavelength

Cite this

Dransfeld, K., Racasan, R., Blunt, L., & Bills, P. (2018). Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique. In W. M. Mihalko, J. E. Lemons, A. S. Greenwald, & S. M. Kurtz (Eds.), Beyond the Implant: Retrieval Analysis Methods for Implant Surveillance (Vol. STP 1606, pp. 173-190). ASTM International.
Dransfeld, Karl ; Racasan, Radu ; Blunt, Liam ; Bills, Paul. / Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique. Beyond the Implant: Retrieval Analysis Methods for Implant Surveillance. editor / William M. Mihalko ; Jack E. Lemons ; A. Seth Greenwald ; Steven M. Kurtz. Vol. STP 1606 ASTM International, 2018. pp. 173-190
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Dransfeld, K, Racasan, R, Blunt, L & Bills, P 2018, Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique. in WM Mihalko, JE Lemons, AS Greenwald & SM Kurtz (eds), Beyond the Implant: Retrieval Analysis Methods for Implant Surveillance. vol. STP 1606, ASTM International, pp. 173-190, Symposium on Beyond the Implant, Toronto, Canada, 9/05/17.

Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique. / Dransfeld, Karl; Racasan, Radu; Blunt, Liam; Bills, Paul.

Beyond the Implant: Retrieval Analysis Methods for Implant Surveillance. ed. / William M. Mihalko; Jack E. Lemons; A. Seth Greenwald; Steven M. Kurtz. Vol. STP 1606 ASTM International, 2018. p. 173-190.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

TY - GEN

T1 - Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique

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AU - Racasan, Radu

AU - Blunt, Liam

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N2 - The presence of taper junctions in hip arthroplasty designs has been suggested to contribute to premature clinical failure, in part due to corrosion-assisted material loss. Characterization of the material loss at the taper junction is an important factor in determining not only taper performance but also the requirement for revision of primary stems. It is therefore clear that a robust metrological solution to this issue is required to understand the connection between damage to the stem surface and explicit criteria to initiate retrieval. Previously detailed studies have focused on the characterization of tapers with plain-machined surfaces, with most research concentrated on femoral head tapers. This study details a measurement and analysis method to characterize threaded-type microgroove trunnion surfaces that make up a large proportion of current implanted stem taper designs. Femoral stem designs from two manufacturers were measured using a Talyrond 365 (Ametek, Inc., Berwyn, PA) out-of-roundness measurement machine. Submicron measurement resolution was achieved, and the use of a 5-um radius diamond stylus meant that any mechanical filtering effect was insignificant compared to conventional contact measurement techniques. The grooved topography of the trunnion surface presents challenges in ascertaining an "unworn" surface from which surface damage data are then separated. A novel filter was developed to delineate form and material loss. The filter is responsive such that the wavelength and amplitude of an individual component's microgrooves can be removed from the analysis. Application of the filter to leveled data allowed bearing area analysis to be utilized to determine an accurate volume of material loss based on the residual form-removed data. A cohort of as-manufactured samples (n = 21) were measured and used to validate the filtering methodology. A component exhibiting induced surface wear (n = 1) was measured using the same instrumentation and processed using the filtering technique.

AB - The presence of taper junctions in hip arthroplasty designs has been suggested to contribute to premature clinical failure, in part due to corrosion-assisted material loss. Characterization of the material loss at the taper junction is an important factor in determining not only taper performance but also the requirement for revision of primary stems. It is therefore clear that a robust metrological solution to this issue is required to understand the connection between damage to the stem surface and explicit criteria to initiate retrieval. Previously detailed studies have focused on the characterization of tapers with plain-machined surfaces, with most research concentrated on femoral head tapers. This study details a measurement and analysis method to characterize threaded-type microgroove trunnion surfaces that make up a large proportion of current implanted stem taper designs. Femoral stem designs from two manufacturers were measured using a Talyrond 365 (Ametek, Inc., Berwyn, PA) out-of-roundness measurement machine. Submicron measurement resolution was achieved, and the use of a 5-um radius diamond stylus meant that any mechanical filtering effect was insignificant compared to conventional contact measurement techniques. The grooved topography of the trunnion surface presents challenges in ascertaining an "unworn" surface from which surface damage data are then separated. A novel filter was developed to delineate form and material loss. The filter is responsive such that the wavelength and amplitude of an individual component's microgrooves can be removed from the analysis. Application of the filter to leveled data allowed bearing area analysis to be utilized to determine an accurate volume of material loss based on the residual form-removed data. A cohort of as-manufactured samples (n = 21) were measured and used to validate the filtering methodology. A component exhibiting induced surface wear (n = 1) was measured using the same instrumentation and processed using the filtering technique.

KW - Metal-on-Metal

KW - Stem Taper

KW - Taper Measurement

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M3 - Conference contribution

SN - 9780803176577

VL - STP 1606

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EP - 190

BT - Beyond the Implant

A2 - Mihalko, William M.

A2 - Lemons, Jack E.

A2 - Greenwald, A. Seth

A2 - Kurtz, Steven M.

PB - ASTM International

ER -

Dransfeld K, Racasan R, Blunt L, Bills P. Characterization of Material Loss from Femoral Stem Taper Surfaces through Development of a Responsive Morphological Filtering Technique. In Mihalko WM, Lemons JE, Greenwald AS, Kurtz SM, editors, Beyond the Implant: Retrieval Analysis Methods for Implant Surveillance. Vol. STP 1606. ASTM International. 2018. p. 173-190