Detecting irradiation-induced strain localisation on the microstructural level by means of high-resolution digital image correlation

Materials subjected to irradiation damage often undergo local microstructural changes that can affect their expected performance. To investigate such changes, this work proposes a novel approach to detect strain localisation caused by irradiation-induced damage in nuclear materials on the microstructural level, considering a statistically relevant number of grains. This approach determines local strains using high-resolution digital image correlation (HRDIC) and compares them with the underlying material microstructure. Sets of images captured before and after irradiation are compared to generate full-field displacement maps that can then be differentiated to yield high-resolution strain maps. These strain maps can subsequently be used to understand the effects of irradiation-induced dimensional change and cracking on the microscale. Here, the methodology and challenges involved in combining scanning electron microscopy (SEM) with HRDIC to generate strain maps associated with radiation-induced damage are presented. Furthermore, this work demonstrates the capabilities of this methodology by analysing three different materials subjected to proton irradiation: a zircaloy-4 (Zry-4) metal irradiated to 1 & 2 dpa, and two ceramics based on MAX phase compounds, i.e., the Nb₄AlC₃ ternary compound and a novel (Ta,Ti)₃AlC₂ solid solution, both irradiated to -0.1 dpa. These results demonstrated that all materials show measurable expansion, and the very high strains seen in the MAX phase ceramics can be easily attributed to their microstructure. Grain-to-grain variability was observed in Zry-4 with a macroscopic expansion along the rolling direction that increased with irradiation damage dose, the Nb₄AlC₃ ceramic showed significant expansion within individual grains, leading to intergranular cracking, while the less phase-pure (Ta,Ti)₃AlC₂ ceramic exhibited very high strains at phase boundaries, with limited expansion in the binary carbide phases. This ability to measure irradiation-induced dimensional changes at the microstructural scale is important for designing microstructures that are structurally resilient during irradiation.