Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle

Xinda Du; Guojin Feng; Dawei Shi; Dong Zhen; Haiyang Li; Fengshou Gu

doi:10.1007/978-3-031-73407-6_51

Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle

Xinda Du, Guojin Feng, Dawei Shi, Dong Zhen, Haiyang Li, Fengshou Gu

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Citation (Scopus)

Abstract

Planetary gearboxes, as critical components of rotary mechanical transmission systems, are extensively used in various industrial fields and mechanical devices. Failures in these gearboxes not only lead to significant economic losses but can also pose threats to the health and safety of workers. Therefore, maintaining the health of planetary gearboxes is particularly important to ensure their smooth operation and extend their lifespan. This paper utilizes On-Rotor Sensing (ORS) technology for signal collection, achieving a high signal-to-noise ratio. By comparing the single-tooth meshing count differences between the sensor's position, as determined by gravitational acceleration, and the fault gear meshing pulses, it has been discovered that the encoding of these differences, corresponding to various fault gear positions within the tidal cycle, varies. This encoding can be utilized to distinguish between different fault locations on the sun gear.

Original language	English
Title of host publication	Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic
Subtitle of host publication	TEPEN2024-IWFDP - Volume 2
Editors	Zuolu Wang, Kai Zhang, Ke Feng, Yuandong Xu, Wenxian Yang
Publisher	Springer, Cham
Pages	561-574
Number of pages	14
Volume	141
Edition	1st
ISBN (Electronic)	978303134076
ISBN (Print)	9783031734069, 978303134090
DOIs	https://doi.org/10.1007/978-3-031-73407-6_51
Publication status	Published - 20 Oct 2024
Event	TEPEN International Workshop on Fault Diagnostic and Prognostic - Qingdao, China Duration: 8 May 2024 → 11 May 2024

Publication series

Name	Mechanisms and Machine Science
Publisher	Springer
Volume	141 MMS
ISSN (Print)	2211-0984
ISSN (Electronic)	2211-0992

Conference

Conference	TEPEN International Workshop on Fault Diagnostic and Prognostic
Abbreviated title	TEPEN2024-IWFDP
Country/Territory	China
City	Qingdao
Period	8/05/24 → 11/05/24

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 9 Industry, Innovation, and Infrastructure

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Cite this

Du, X., Feng, G., Shi, D., Zhen, D., Li, H., & Gu, F. (2024). Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle. In Z. Wang, K. Zhang, K. Feng, Y. Xu, & W. Yang (Eds.), Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic: TEPEN2024-IWFDP - Volume 2 (1st ed., Vol. 141, pp. 561-574). (Mechanisms and Machine Science; Vol. 141 MMS). Springer, Cham. https://doi.org/10.1007/978-3-031-73407-6_51

Du, Xinda ; Feng, Guojin ; Shi, Dawei et al. / Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle. Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic: TEPEN2024-IWFDP - Volume 2. editor / Zuolu Wang ; Kai Zhang ; Ke Feng ; Yuandong Xu ; Wenxian Yang. Vol. 141 1st. ed. Springer, Cham, 2024. pp. 561-574 (Mechanisms and Machine Science).

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title = "Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle",

abstract = "Planetary gearboxes, as critical components of rotary mechanical transmission systems, are extensively used in various industrial fields and mechanical devices. Failures in these gearboxes not only lead to significant economic losses but can also pose threats to the health and safety of workers. Therefore, maintaining the health of planetary gearboxes is particularly important to ensure their smooth operation and extend their lifespan. This paper utilizes On-Rotor Sensing (ORS) technology for signal collection, achieving a high signal-to-noise ratio. By comparing the single-tooth meshing count differences between the sensor's position, as determined by gravitational acceleration, and the fault gear meshing pulses, it has been discovered that the encoding of these differences, corresponding to various fault gear positions within the tidal cycle, varies. This encoding can be utilized to distinguish between different fault locations on the sun gear.",

keywords = "Condition Monitoring, Fault Localization, On-rotor Sensing (ORS), Phase, Planetary Gearbox",

author = "Xinda Du and Guojin Feng and Dawei Shi and Dong Zhen and Haiyang Li and Fengshou Gu",

note = "Funding Information: This research was funded by Hebei Provincial Department of Education under Grant Agreement (No. C20220315), Natural Science Foundation of Hebei Province under Grant Agreement (No. E2022202047), Tianjin College Students' Innovation and Entrepreneurship Training Program (No.202310069067), and Tianjin Municipal Science and Technology Program (No.21JCZDJC00720). Publisher Copyright: {\textcopyright} The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.; TEPEN International Workshop on Fault Diagnostic and Prognostic, TEPEN2024-IWFDP ; Conference date: 08-05-2024 Through 11-05-2024",

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doi = "10.1007/978-3-031-73407-6\_51",

language = "English",

isbn = "9783031734069",

volume = "141",

series = "Mechanisms and Machine Science",

publisher = "Springer, Cham",

pages = "561--574",

editor = "Zuolu Wang and Kai Zhang and Ke Feng and Yuandong Xu and Wenxian Yang",

booktitle = "Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic",

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Du, X, Feng, G, Shi, D, Zhen, D, Li, H & Gu, F 2024, Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle. in Z Wang, K Zhang, K Feng, Y Xu & W Yang (eds), Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic: TEPEN2024-IWFDP - Volume 2. 1st edn, vol. 141, Mechanisms and Machine Science, vol. 141 MMS, Springer, Cham, pp. 561-574, TEPEN International Workshop on Fault Diagnostic and Prognostic, Qingdao, China, 8/05/24. https://doi.org/10.1007/978-3-031-73407-6_51

Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle. / Du, Xinda; Feng, Guojin; Shi, Dawei et al.
Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic: TEPEN2024-IWFDP - Volume 2. ed. / Zuolu Wang; Kai Zhang; Ke Feng; Yuandong Xu; Wenxian Yang. Vol. 141 1st. ed. Springer, Cham, 2024. p. 561-574 (Mechanisms and Machine Science; Vol. 141 MMS).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle

AU - Du, Xinda

AU - Feng, Guojin

AU - Shi, Dawei

AU - Zhen, Dong

AU - Li, Haiyang

AU - Gu, Fengshou

N1 - Funding Information: This research was funded by Hebei Provincial Department of Education under Grant Agreement (No. C20220315), Natural Science Foundation of Hebei Province under Grant Agreement (No. E2022202047), Tianjin College Students' Innovation and Entrepreneurship Training Program (No.202310069067), and Tianjin Municipal Science and Technology Program (No.21JCZDJC00720). Publisher Copyright: © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.

PY - 2024/10/20

Y1 - 2024/10/20

N2 - Planetary gearboxes, as critical components of rotary mechanical transmission systems, are extensively used in various industrial fields and mechanical devices. Failures in these gearboxes not only lead to significant economic losses but can also pose threats to the health and safety of workers. Therefore, maintaining the health of planetary gearboxes is particularly important to ensure their smooth operation and extend their lifespan. This paper utilizes On-Rotor Sensing (ORS) technology for signal collection, achieving a high signal-to-noise ratio. By comparing the single-tooth meshing count differences between the sensor's position, as determined by gravitational acceleration, and the fault gear meshing pulses, it has been discovered that the encoding of these differences, corresponding to various fault gear positions within the tidal cycle, varies. This encoding can be utilized to distinguish between different fault locations on the sun gear.

AB - Planetary gearboxes, as critical components of rotary mechanical transmission systems, are extensively used in various industrial fields and mechanical devices. Failures in these gearboxes not only lead to significant economic losses but can also pose threats to the health and safety of workers. Therefore, maintaining the health of planetary gearboxes is particularly important to ensure their smooth operation and extend their lifespan. This paper utilizes On-Rotor Sensing (ORS) technology for signal collection, achieving a high signal-to-noise ratio. By comparing the single-tooth meshing count differences between the sensor's position, as determined by gravitational acceleration, and the fault gear meshing pulses, it has been discovered that the encoding of these differences, corresponding to various fault gear positions within the tidal cycle, varies. This encoding can be utilized to distinguish between different fault locations on the sun gear.

KW - Condition Monitoring

KW - Fault Localization

KW - On-rotor Sensing (ORS)

KW - Phase

KW - Planetary Gearbox

UR - https://www.scopus.com/pages/publications/85208191996

UR - https://doi.org/10.1007/978-3-031-73407-6

U2 - 10.1007/978-3-031-73407-6_51

DO - 10.1007/978-3-031-73407-6_51

M3 - Conference contribution

AN - SCOPUS:85208191996

SN - 9783031734069

SN - 978303134090

VL - 141

T3 - Mechanisms and Machine Science

SP - 561

EP - 574

BT - Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic

A2 - Wang, Zuolu

A2 - Zhang, Kai

A2 - Feng, Ke

A2 - Xu, Yuandong

A2 - Yang, Wenxian

PB - Springer, Cham

T2 - TEPEN International Workshop on Fault Diagnostic and Prognostic

Y2 - 8 May 2024 through 11 May 2024

ER -

Du X, Feng G, Shi D, Zhen D, Li H, Gu F. Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle. In Wang Z, Zhang K, Feng K, Xu Y, Yang W, editors, Proceedings of the TEPEN International Workshop on Fault Diagnostic and Prognostic: TEPEN2024-IWFDP - Volume 2. 1st ed. Vol. 141. Springer, Cham. 2024. p. 561-574. (Mechanisms and Machine Science). Epub 2024 Oct 19. doi: 10.1007/978-3-031-73407-6_51

Differentiating Sun Gear Fault Locations by Integrating On-Rotor Sensing with Tidal Cycle

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