Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools

Md Shams E Tabriz; Simon Barrans; Paul Bills

doi:10.1109/ICMAE.2017.8038609

Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools

Md Shams E Tabriz, Simon Barrans, Paul Bills

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

2 Citations (Scopus)

Abstract

Recently multi-axis machining technology has improved significantly. It has become a widely accepted method of manufacturing components with complex, free form surfaces. Solid billet materials with negligible internal defects are used in this process. This provides increased durability and fatigue life over equivalent cast components. However, multi-axis machining using ball nose cutting tools leaves cusps as machining marks. The surface quality within the cusps can have a significant influence on the fatigue life and durability of a component. The main objective of this paper is to report the experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. This paper reports on an experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. A full factorial experimental analysis using four different levels of spindle speed, feed-rate and cutting-tool approach angle was carried out. The results indicate that higher spindle speed, lower feed rate and a cutting tool approach angle of approximately 25° generates a better surface finish.

Original language	English
Title of host publication	2017 8th International Conference on Mechanical and Aerospace Engineering, ICMAE 2017
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	16-20
Number of pages	5
ISBN (Electronic)	9781538633069 , 9781538633045
ISBN (Print)	9781538633052
DOIs	https://doi.org/10.1109/ICMAE.2017.8038609
Publication status	Published - 18 Sep 2017
Event	8th International Conference on Mechanical and Aerospace Engineering - Prague, Czech Republic Duration: 22 Jul 2017 → 25 Jul 2017 http://www.wikicfp.com/cfp/servlet/event.showcfp?eventid=58241rg/ (Link to Conference Details)

Conference

Conference	8th International Conference on Mechanical and Aerospace Engineering
Abbreviated title	ICMAE 2017
Country/Territory	Czech Republic
City	Prague
Period	22/07/17 → 25/07/17
Internet address	http://www.wikicfp.com/cfp/servlet/event.showcfp?eventid=58241rg/ (Link to Conference Details)

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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10.1109/ICMAE.2017.8038609Licence: Unspecified

http://eprints.hud.ac.uk/id/eprint/32010/Licence: Unspecified
http://ieeexplore.ieee.org/document/8038609/Licence: Unspecified

Cite this

Tabriz, M. S. E., Barrans, S., & Bills, P. (2017). Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools. In 2017 8th International Conference on Mechanical and Aerospace Engineering, ICMAE 2017 (pp. 16-20). [8038609] Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ICMAE.2017.8038609

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title = "Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools",

abstract = "Recently multi-axis machining technology has improved significantly. It has become a widely accepted method of manufacturing components with complex, free form surfaces. Solid billet materials with negligible internal defects are used in this process. This provides increased durability and fatigue life over equivalent cast components. However, multi-axis machining using ball nose cutting tools leaves cusps as machining marks. The surface quality within the cusps can have a significant influence on the fatigue life and durability of a component. The main objective of this paper is to report the experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. This paper reports on an experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. A full factorial experimental analysis using four different levels of spindle speed, feed-rate and cutting-tool approach angle was carried out. The results indicate that higher spindle speed, lower feed rate and a cutting tool approach angle of approximately 25° generates a better surface finish.",

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Tabriz, MSE, Barrans, S & Bills, P 2017, Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools. in 2017 8th International Conference on Mechanical and Aerospace Engineering, ICMAE 2017., 8038609, Institute of Electrical and Electronics Engineers Inc., pp. 16-20, 8th International Conference on Mechanical and Aerospace Engineering, Prague, Czech Republic, 22/07/17. https://doi.org/10.1109/ICMAE.2017.8038609

Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools. / Tabriz, Md Shams E; Barrans, Simon ; Bills, Paul.

2017 8th International Conference on Mechanical and Aerospace Engineering, ICMAE 2017. Institute of Electrical and Electronics Engineers Inc., 2017. p. 16-20 8038609.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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T1 - Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools

AU - Tabriz, Md Shams E

AU - Barrans, Simon

AU - Bills, Paul

N1 - © © 2017 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.

PY - 2017/9/18

Y1 - 2017/9/18

N2 - Recently multi-axis machining technology has improved significantly. It has become a widely accepted method of manufacturing components with complex, free form surfaces. Solid billet materials with negligible internal defects are used in this process. This provides increased durability and fatigue life over equivalent cast components. However, multi-axis machining using ball nose cutting tools leaves cusps as machining marks. The surface quality within the cusps can have a significant influence on the fatigue life and durability of a component. The main objective of this paper is to report the experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. This paper reports on an experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. A full factorial experimental analysis using four different levels of spindle speed, feed-rate and cutting-tool approach angle was carried out. The results indicate that higher spindle speed, lower feed rate and a cutting tool approach angle of approximately 25° generates a better surface finish.

AB - Recently multi-axis machining technology has improved significantly. It has become a widely accepted method of manufacturing components with complex, free form surfaces. Solid billet materials with negligible internal defects are used in this process. This provides increased durability and fatigue life over equivalent cast components. However, multi-axis machining using ball nose cutting tools leaves cusps as machining marks. The surface quality within the cusps can have a significant influence on the fatigue life and durability of a component. The main objective of this paper is to report the experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. This paper reports on an experimental investigation of the effect of different cutting parameters on surface roughness of Al 2618 alloy. A full factorial experimental analysis using four different levels of spindle speed, feed-rate and cutting-tool approach angle was carried out. The results indicate that higher spindle speed, lower feed rate and a cutting tool approach angle of approximately 25° generates a better surface finish.

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KW - feed rate

KW - machining marks

KW - machining parameters

KW - tool approach angle

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SN - 9781538633052

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BT - 2017 8th International Conference on Mechanical and Aerospace Engineering, ICMAE 2017

PB - Institute of Electrical and Electronics Engineers Inc.

T2 - 8th International Conference on Mechanical and Aerospace Engineering

Y2 - 22 July 2017 through 25 July 2017

ER -

Tabriz MSE, Barrans S , Bills P. Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools. In 2017 8th International Conference on Mechanical and Aerospace Engineering, ICMAE 2017. Institute of Electrical and Electronics Engineers Inc. 2017. p. 16-20. 8038609 doi: 10.1109/ICMAE.2017.8038609

Effect of machining parameters on surface roughness in Al 2618 alloy subject to multi-axis machining process using ball nose cutting tools

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UN SDGs

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