Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication

Zhen Li; Xinfeng Zou; Fengshou Gu; Andrew D. Ball

doi:10.1007/978-3-031-49421-5_97

Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication

Zhen Li, Xinfeng Zou, Fengshou Gu, Andrew D. Ball

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

To implement in-process monitoring of 3D printing manufacturing and ensure the quality of printed workpieces, this paper investigates the mechanism of Acoustic Emission (AE) generated from the process of viscous flow shearing during material deposition. Firstly, a flow shearing force equation is derived to consider the dynamic effect caused by wavy surfaces, fluctuating pressures, and rheological properties. Then, deposition distance, material temperature, and flow rate are investigated to correlate the time–frequency characteristics of AE signals with various sources. It has been found deposition distance and material viscosity are two main factors affecting flow shearing behaviors and AE characteristics. At last, experiments were designed and conducted based on the control instructions. The results show an obvious correlation between AE signal and the running parameters, verifying the predictability of the shearing force equation for the main parameters. These findings have paved the foundation for further research on monitoring the extrusion process of additive manufacturing materials using AE technology.

Original language	English
Title of host publication	Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2
Editors	Andrew D. Ball, Huajiang Ouyang, Jyoti K. Sinha, Zuolu Wang
Publisher	Springer, Cham
Pages	1197-1206
Number of pages	10
Volume	152
ISBN (Electronic)	9783031494215
ISBN (Print)	9783031494208, 9783031494239
DOIs	https://doi.org/10.1007/978-3-031-49421-5_97
Publication status	Published - 29 May 2024
Event	The UNIfied Conference of DAMAS, InCoME and TEPEN Conferences - Huddersfield, United Kingdom, Huddersfield, United Kingdom Duration: 29 Aug 2023 → 1 Sep 2023 https://unified2023.org/

Publication series

Name	Mechanisms and Machine Science
Publisher	Springer
Volume	152 MMS
ISSN (Print)	2211-0984
ISSN (Electronic)	2211-0992

Conference

Conference	The UNIfied Conference of DAMAS, InCoME and TEPEN Conferences
Abbreviated title	UNIfied 2023
Country/Territory	United Kingdom
City	Huddersfield
Period	29/08/23 → 1/09/23
Internet address	https://unified2023.org/

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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Li, Z., Zou, X., Gu, F., & Ball, A. D. (2024). Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication. In A. D. Ball, H. Ouyang, J. K. Sinha, & Z. Wang (Eds.), Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2 (Vol. 152, pp. 1197-1206). (Mechanisms and Machine Science; Vol. 152 MMS). Springer, Cham. https://doi.org/10.1007/978-3-031-49421-5_97

Li, Zhen ; Zou, Xinfeng ; Gu, Fengshou et al. / Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication. Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2. editor / Andrew D. Ball ; Huajiang Ouyang ; Jyoti K. Sinha ; Zuolu Wang. Vol. 152 Springer, Cham, 2024. pp. 1197-1206 (Mechanisms and Machine Science).

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title = "Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication",

abstract = "To implement in-process monitoring of 3D printing manufacturing and ensure the quality of printed workpieces, this paper investigates the mechanism of Acoustic Emission (AE) generated from the process of viscous flow shearing during material deposition. Firstly, a flow shearing force equation is derived to consider the dynamic effect caused by wavy surfaces, fluctuating pressures, and rheological properties. Then, deposition distance, material temperature, and flow rate are investigated to correlate the time–frequency characteristics of AE signals with various sources. It has been found deposition distance and material viscosity are two main factors affecting flow shearing behaviors and AE characteristics. At last, experiments were designed and conducted based on the control instructions. The results show an obvious correlation between AE signal and the running parameters, verifying the predictability of the shearing force equation for the main parameters. These findings have paved the foundation for further research on monitoring the extrusion process of additive manufacturing materials using AE technology.",

keywords = "3-D printing manufacturing, Acoustic emission (AE), Fused filament fabrication (FFF), Viscous flow shearing",

author = "Zhen Li and Xinfeng Zou and Fengshou Gu and Ball, {Andrew D.}",

note = "Funding Information: We are very grateful for the AE experimental equipment support from Qingcheng Acoustic Emission Research (Guangzhou) Co., Ltd. The research is also supported by Characteristic Innovation Program of Universities in Guangdong Province: \u201CResearch on key technologies of the error prediction and quality mapping of 3D printing based on multi-parameter information coupling\u201D. Publisher Copyright: {\textcopyright} The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.; The UNIfied Conference of DAMAS, InCoME and TEPEN Conferences, UNIfied 2023 ; Conference date: 29-08-2023 Through 01-09-2023",

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Li, Z, Zou, X, Gu, F & Ball, AD 2024, Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication. in AD Ball, H Ouyang, JK Sinha & Z Wang (eds), Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2. vol. 152, Mechanisms and Machine Science, vol. 152 MMS, Springer, Cham, pp. 1197-1206, The UNIfied Conference of DAMAS, InCoME and TEPEN Conferences, Huddersfield, United Kingdom, 29/08/23. https://doi.org/10.1007/978-3-031-49421-5_97

Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication. / Li, Zhen; Zou, Xinfeng; Gu, Fengshou et al.

Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2. ed. / Andrew D. Ball; Huajiang Ouyang; Jyoti K. Sinha; Zuolu Wang. Vol. 152 Springer, Cham, 2024. p. 1197-1206 (Mechanisms and Machine Science; Vol. 152 MMS).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication

AU - Li, Zhen

AU - Zou, Xinfeng

AU - Gu, Fengshou

AU - Ball, Andrew D.

N1 - Funding Information: We are very grateful for the AE experimental equipment support from Qingcheng Acoustic Emission Research (Guangzhou) Co., Ltd. The research is also supported by Characteristic Innovation Program of Universities in Guangdong Province: \u201CResearch on key technologies of the error prediction and quality mapping of 3D printing based on multi-parameter information coupling\u201D. Publisher Copyright: © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.

PY - 2024/5/29

Y1 - 2024/5/29

N2 - To implement in-process monitoring of 3D printing manufacturing and ensure the quality of printed workpieces, this paper investigates the mechanism of Acoustic Emission (AE) generated from the process of viscous flow shearing during material deposition. Firstly, a flow shearing force equation is derived to consider the dynamic effect caused by wavy surfaces, fluctuating pressures, and rheological properties. Then, deposition distance, material temperature, and flow rate are investigated to correlate the time–frequency characteristics of AE signals with various sources. It has been found deposition distance and material viscosity are two main factors affecting flow shearing behaviors and AE characteristics. At last, experiments were designed and conducted based on the control instructions. The results show an obvious correlation between AE signal and the running parameters, verifying the predictability of the shearing force equation for the main parameters. These findings have paved the foundation for further research on monitoring the extrusion process of additive manufacturing materials using AE technology.

AB - To implement in-process monitoring of 3D printing manufacturing and ensure the quality of printed workpieces, this paper investigates the mechanism of Acoustic Emission (AE) generated from the process of viscous flow shearing during material deposition. Firstly, a flow shearing force equation is derived to consider the dynamic effect caused by wavy surfaces, fluctuating pressures, and rheological properties. Then, deposition distance, material temperature, and flow rate are investigated to correlate the time–frequency characteristics of AE signals with various sources. It has been found deposition distance and material viscosity are two main factors affecting flow shearing behaviors and AE characteristics. At last, experiments were designed and conducted based on the control instructions. The results show an obvious correlation between AE signal and the running parameters, verifying the predictability of the shearing force equation for the main parameters. These findings have paved the foundation for further research on monitoring the extrusion process of additive manufacturing materials using AE technology.

KW - 3-D printing manufacturing

KW - Acoustic emission (AE)

KW - Fused filament fabrication (FFF)

KW - Viscous flow shearing

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DO - 10.1007/978-3-031-49421-5_97

M3 - Conference contribution

AN - SCOPUS:85195572420

SN - 9783031494208

SN - 9783031494239

VL - 152

T3 - Mechanisms and Machine Science

SP - 1197

EP - 1206

BT - Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2

A2 - Ball, Andrew D.

A2 - Ouyang, Huajiang

A2 - Sinha, Jyoti K.

A2 - Wang, Zuolu

PB - Springer, Cham

T2 - The UNIfied Conference of DAMAS, InCoME and TEPEN Conferences

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Li Z, Zou X, Gu F , Ball AD. Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication. In Ball AD, Ouyang H, Sinha JK, Wang Z, editors, Proceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2023) - Volume 2. Vol. 152. Springer, Cham. 2024. p. 1197-1206. (Mechanisms and Machine Science). Epub 2024 May 28. doi: 10.1007/978-3-031-49421-5_97

Effect of Operating Parameters on the Acoustic Emission Induced by Polymer Surface Shearing in Fused Filament Fabrication

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