Effect of the turning characteristics of underfloor wheel lathes on the evolution of wheel polygonisation

Dabin Cui, Boyang An, Paul Allen, Ruichen Wang, Ping Wang, Zefeng Wen, Li Li

Research output: Contribution to journalArticle

1 Citation (Scopus)

Abstract

During both running and wheel cut operations, wheels of railway vehicles and the friction rollers that support and drive the wheelset on a typical wheel cut lathe are subject to wear and hence are likely to develop out-of-round characteristics after sustained use. The resulting out-of-round wheels can significantly affect the ride quality and can potentially increase the incidence of fatigue-related component failures due to the resulting higher intensity loading cycles. Furthermore, the corresponding out-of-round characteristics of the lathe's friction rollers will continue to degrade the subsequent cut quality of wheels. For the analysis of the out-of-round characteristics caused by an underfloor wheel lathe used for the high-speed trains in China, a mathematical model based on a typical electric multiple unit (EMU) vehicle's wheelsets and their interactions with the wheel lathe friction rollers was established. Factors influencing the cut quality of the wheels, including the number of cuts, eccentricity forms of the friction rollers and the longitudinal spacing of the two rollers, have been analysed. The results show that two cuts can effectively remove the higher order polygon on the wheel surface. The eccentricity and phase angle of the friction rollers have no influence on the cut quality of higher order polygons, whereas they are the primary cause for the fourth-order polygons. The severity of the fourth-order polygon depends on the level and the phase of the eccentricity of the friction rollers. The space of the two rollers can also significantly affect the cut quality. Obtaining the theoretical and practical value for the maintenance of polygonised wheels using the underfloor lathe is the main outcome of this study.
Original languageEnglish
Pages (from-to)479-488
Number of pages10
JournalProceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit
Volume233
Issue number5
Early online date10 Oct 2018
DOIs
Publication statusPublished - 1 May 2019

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Lathes
Wheels
Friction
Wear of materials
Fatigue of materials
Mathematical models

Cite this

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title = "Effect of the turning characteristics of underfloor wheel lathes on the evolution of wheel polygonisation",
abstract = "During both running and wheel cut operations, wheels of railway vehicles and the friction rollers that support and drive the wheelset on a typical wheel cut lathe are subject to wear and hence are likely to develop out-of-round characteristics after sustained use. The resulting out-of-round wheels can significantly affect the ride quality and can potentially increase the incidence of fatigue-related component failures due to the resulting higher intensity loading cycles. Furthermore, the corresponding out-of-round characteristics of the lathe's friction rollers will continue to degrade the subsequent cut quality of wheels. For the analysis of the out-of-round characteristics caused by an underfloor wheel lathe used for the high-speed trains in China, a mathematical model based on a typical electric multiple unit (EMU) vehicle's wheelsets and their interactions with the wheel lathe friction rollers was established. Factors influencing the cut quality of the wheels, including the number of cuts, eccentricity forms of the friction rollers and the longitudinal spacing of the two rollers, have been analysed. The results show that two cuts can effectively remove the higher order polygon on the wheel surface. The eccentricity and phase angle of the friction rollers have no influence on the cut quality of higher order polygons, whereas they are the primary cause for the fourth-order polygons. The severity of the fourth-order polygon depends on the level and the phase of the eccentricity of the friction rollers. The space of the two rollers can also significantly affect the cut quality. Obtaining the theoretical and practical value for the maintenance of polygonised wheels using the underfloor lathe is the main outcome of this study.",
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Effect of the turning characteristics of underfloor wheel lathes on the evolution of wheel polygonisation. / Cui, Dabin; An, Boyang; Allen, Paul; Wang, Ruichen; Wang, Ping; Wen, Zefeng; Li, Li.

In: Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, Vol. 233, No. 5, 01.05.2019, p. 479-488.

Research output: Contribution to journalArticle

TY - JOUR

T1 - Effect of the turning characteristics of underfloor wheel lathes on the evolution of wheel polygonisation

AU - Cui, Dabin

AU - An, Boyang

AU - Allen, Paul

AU - Wang, Ruichen

AU - Wang, Ping

AU - Wen, Zefeng

AU - Li, Li

PY - 2019/5/1

Y1 - 2019/5/1

N2 - During both running and wheel cut operations, wheels of railway vehicles and the friction rollers that support and drive the wheelset on a typical wheel cut lathe are subject to wear and hence are likely to develop out-of-round characteristics after sustained use. The resulting out-of-round wheels can significantly affect the ride quality and can potentially increase the incidence of fatigue-related component failures due to the resulting higher intensity loading cycles. Furthermore, the corresponding out-of-round characteristics of the lathe's friction rollers will continue to degrade the subsequent cut quality of wheels. For the analysis of the out-of-round characteristics caused by an underfloor wheel lathe used for the high-speed trains in China, a mathematical model based on a typical electric multiple unit (EMU) vehicle's wheelsets and their interactions with the wheel lathe friction rollers was established. Factors influencing the cut quality of the wheels, including the number of cuts, eccentricity forms of the friction rollers and the longitudinal spacing of the two rollers, have been analysed. The results show that two cuts can effectively remove the higher order polygon on the wheel surface. The eccentricity and phase angle of the friction rollers have no influence on the cut quality of higher order polygons, whereas they are the primary cause for the fourth-order polygons. The severity of the fourth-order polygon depends on the level and the phase of the eccentricity of the friction rollers. The space of the two rollers can also significantly affect the cut quality. Obtaining the theoretical and practical value for the maintenance of polygonised wheels using the underfloor lathe is the main outcome of this study.

AB - During both running and wheel cut operations, wheels of railway vehicles and the friction rollers that support and drive the wheelset on a typical wheel cut lathe are subject to wear and hence are likely to develop out-of-round characteristics after sustained use. The resulting out-of-round wheels can significantly affect the ride quality and can potentially increase the incidence of fatigue-related component failures due to the resulting higher intensity loading cycles. Furthermore, the corresponding out-of-round characteristics of the lathe's friction rollers will continue to degrade the subsequent cut quality of wheels. For the analysis of the out-of-round characteristics caused by an underfloor wheel lathe used for the high-speed trains in China, a mathematical model based on a typical electric multiple unit (EMU) vehicle's wheelsets and their interactions with the wheel lathe friction rollers was established. Factors influencing the cut quality of the wheels, including the number of cuts, eccentricity forms of the friction rollers and the longitudinal spacing of the two rollers, have been analysed. The results show that two cuts can effectively remove the higher order polygon on the wheel surface. The eccentricity and phase angle of the friction rollers have no influence on the cut quality of higher order polygons, whereas they are the primary cause for the fourth-order polygons. The severity of the fourth-order polygon depends on the level and the phase of the eccentricity of the friction rollers. The space of the two rollers can also significantly affect the cut quality. Obtaining the theoretical and practical value for the maintenance of polygonised wheels using the underfloor lathe is the main outcome of this study.

KW - EMU wheels

KW - Underfloor wheel lathe

KW - Wheel polygon

KW - Cut quality

KW - Friction roller eccentricity

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M3 - Article

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JO - Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit

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