Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis

Dongqin Li; Zhexiang Zou; Qirong Xu; Bing Li; Huanqing Han; Xiuquan Sun; Xiaoyu Zhao; Baoshan Huang; Fengshou Gu; Andrew Ball

doi:10.1007/978-3-031-26193-0_65

Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis

Dongqin Li, Zhexiang Zou, Qirong Xu, Bing Li, Huanqing Han, Xiuquan Sun, Xiaoyu Zhao, Baoshan Huang, Fengshou Gu, Andrew Ball

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

The application of RV reducer is becoming more and more extensive, and the condition monitoring of its transmission system is becoming more and more important. Motor current signature analysis (MCSA) enables non-intrusive and cost-effective monitoring of information and has been widely used for condition monitoring. An RV reducer test rig was built up to simulate the angular misalignment between the driving motor and the RV input shaft. The motor stator current signal was collected under the different levels of the angular misalignment. The signal was analyzed both in time domain and frequency domain. Moreover, the characteristic frequencies of the RV reducer can be clearly observed in the motor current spectrum. The changes in the amplitudes of the characteristic frequencies were comprehensively studied, which gradually increase with the increase of the level of angular misalignment. The rotational frequency f_r₂ can be an indictor for diagnosis of angular misalignment.

Original language	English
Title of host publication	Proceedings of TEPEN 2022
Subtitle of host publication	Efficiency and Performance Engineering Network
Editors	Hao Zhang, Yongjian Ji, Tongtong Liu, Xiuquan Sun, Andrew David Ball
Publisher	Springer, Cham
Pages	740-750
Number of pages	11
Volume	129
ISBN (Electronic)	9783031261930
ISBN (Print)	9783031261923, 9783031261954
DOIs	https://doi.org/10.1007/978-3-031-26193-0_65
Publication status	Published - 4 Mar 2023
Event	International Conference of The Efficiency and Performance Engineering Network 2022 - Baotou, China Duration: 18 Aug 2022 → 21 Aug 2022 https://tepen.net/ https://tepen.net/conference/tepen2022/

Publication series

Name	Mechanisms and Machine Science
Publisher	Springer
Volume	129 MMS
ISSN (Print)	2211-0984
ISSN (Electronic)	2211-0992

Conference

Conference	International Conference of The Efficiency and Performance Engineering Network 2022
Abbreviated title	TEPEN 2022
Country/Territory	China
City	Baotou
Period	18/08/22 → 21/08/22
Internet address	https://tepen.net/ https://tepen.net/conference/tepen2022/

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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Cite this

Li, D., Zou, Z., Xu, Q., Li, B., Han, H., Sun, X., Zhao, X., Huang, B., Gu, F., & Ball, A. (2023). Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis. In H. Zhang, Y. Ji, T. Liu, X. Sun, & A. D. Ball (Eds.), Proceedings of TEPEN 2022 : Efficiency and Performance Engineering Network (Vol. 129, pp. 740-750). (Mechanisms and Machine Science; Vol. 129 MMS). Springer, Cham. https://doi.org/10.1007/978-3-031-26193-0_65

Li, Dongqin ; Zou, Zhexiang ; Xu, Qirong et al. / Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis. Proceedings of TEPEN 2022 : Efficiency and Performance Engineering Network. editor / Hao Zhang ; Yongjian Ji ; Tongtong Liu ; Xiuquan Sun ; Andrew David Ball. Vol. 129 Springer, Cham, 2023. pp. 740-750 (Mechanisms and Machine Science).

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title = "Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis",

abstract = "The application of RV reducer is becoming more and more extensive, and the condition monitoring of its transmission system is becoming more and more important. Motor current signature analysis (MCSA) enables non-intrusive and cost-effective monitoring of information and has been widely used for condition monitoring. An RV reducer test rig was built up to simulate the angular misalignment between the driving motor and the RV input shaft. The motor stator current signal was collected under the different levels of the angular misalignment. The signal was analyzed both in time domain and frequency domain. Moreover, the characteristic frequencies of the RV reducer can be clearly observed in the motor current spectrum. The changes in the amplitudes of the characteristic frequencies were comprehensively studied, which gradually increase with the increase of the level of angular misalignment. The rotational frequency fr2 can be an indictor for diagnosis of angular misalignment.",

keywords = "Angular misalignment, MCSA, RV reducer, Spectrum analysis, Time domain analysis, Transmission system",

author = "Dongqin Li and Zhexiang Zou and Qirong Xu and Bing Li and Huanqing Han and Xiuquan Sun and Xiaoyu Zhao and Baoshan Huang and Fengshou Gu and Andrew Ball",

note = "Funding Information: Acknowledgements. This work was supported by the Zhuhai Basic Research Project (ZX-2021-002 “Research on the Wear Mechanism and Condition Monitoring Method of High-end Gear Hardened Surfaces”. Project No. ZH22017003200019PWC), and the Education Science Planning Project of Guangdong Education Department (Grant 2021GXJK179). Publisher Copyright: {\textcopyright} 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.; International Conference of The Efficiency and Performance Engineering Network 2022, TEPEN 2022 ; Conference date: 18-08-2022 Through 21-08-2022",

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doi = "10.1007/978-3-031-26193-0_65",

language = "English",

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volume = "129",

series = "Mechanisms and Machine Science",

publisher = "Springer, Cham",

pages = "740--750",

editor = "Hao Zhang and Yongjian Ji and Tongtong Liu and Xiuquan Sun and Ball, {Andrew David}",

booktitle = "Proceedings of TEPEN 2022",

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Li, D, Zou, Z, Xu, Q, Li, B, Han, H, Sun, X, Zhao, X, Huang, B, Gu, F & Ball, A 2023, Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis. in H Zhang, Y Ji, T Liu, X Sun & AD Ball (eds), Proceedings of TEPEN 2022 : Efficiency and Performance Engineering Network. vol. 129, Mechanisms and Machine Science, vol. 129 MMS, Springer, Cham, pp. 740-750, International Conference of The Efficiency and Performance Engineering Network 2022, Baotou, China, 18/08/22. https://doi.org/10.1007/978-3-031-26193-0_65

Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis. / Li, Dongqin; Zou, Zhexiang; Xu, Qirong et al.

Proceedings of TEPEN 2022 : Efficiency and Performance Engineering Network. ed. / Hao Zhang; Yongjian Ji; Tongtong Liu; Xiuquan Sun; Andrew David Ball. Vol. 129 Springer, Cham, 2023. p. 740-750 (Mechanisms and Machine Science; Vol. 129 MMS).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis

AU - Li, Dongqin

AU - Zou, Zhexiang

AU - Xu, Qirong

AU - Li, Bing

AU - Han, Huanqing

AU - Sun, Xiuquan

AU - Zhao, Xiaoyu

AU - Huang, Baoshan

AU - Gu, Fengshou

AU - Ball, Andrew

N1 - Funding Information: Acknowledgements. This work was supported by the Zhuhai Basic Research Project (ZX-2021-002 “Research on the Wear Mechanism and Condition Monitoring Method of High-end Gear Hardened Surfaces”. Project No. ZH22017003200019PWC), and the Education Science Planning Project of Guangdong Education Department (Grant 2021GXJK179). Publisher Copyright: © 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.

PY - 2023/3/4

Y1 - 2023/3/4

N2 - The application of RV reducer is becoming more and more extensive, and the condition monitoring of its transmission system is becoming more and more important. Motor current signature analysis (MCSA) enables non-intrusive and cost-effective monitoring of information and has been widely used for condition monitoring. An RV reducer test rig was built up to simulate the angular misalignment between the driving motor and the RV input shaft. The motor stator current signal was collected under the different levels of the angular misalignment. The signal was analyzed both in time domain and frequency domain. Moreover, the characteristic frequencies of the RV reducer can be clearly observed in the motor current spectrum. The changes in the amplitudes of the characteristic frequencies were comprehensively studied, which gradually increase with the increase of the level of angular misalignment. The rotational frequency fr2 can be an indictor for diagnosis of angular misalignment.

AB - The application of RV reducer is becoming more and more extensive, and the condition monitoring of its transmission system is becoming more and more important. Motor current signature analysis (MCSA) enables non-intrusive and cost-effective monitoring of information and has been widely used for condition monitoring. An RV reducer test rig was built up to simulate the angular misalignment between the driving motor and the RV input shaft. The motor stator current signal was collected under the different levels of the angular misalignment. The signal was analyzed both in time domain and frequency domain. Moreover, the characteristic frequencies of the RV reducer can be clearly observed in the motor current spectrum. The changes in the amplitudes of the characteristic frequencies were comprehensively studied, which gradually increase with the increase of the level of angular misalignment. The rotational frequency fr2 can be an indictor for diagnosis of angular misalignment.

KW - Angular misalignment

KW - MCSA

KW - RV reducer

KW - Spectrum analysis

KW - Time domain analysis

KW - Transmission system

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UR - https://link.springer.com/book/10.1007/978-3-031-26193-0

U2 - 10.1007/978-3-031-26193-0_65

DO - 10.1007/978-3-031-26193-0_65

M3 - Conference contribution

AN - SCOPUS:85151137626

SN - 9783031261923

SN - 9783031261954

VL - 129

T3 - Mechanisms and Machine Science

SP - 740

EP - 750

BT - Proceedings of TEPEN 2022

A2 - Zhang, Hao

A2 - Ji, Yongjian

A2 - Liu, Tongtong

A2 - Sun, Xiuquan

A2 - Ball, Andrew David

PB - Springer, Cham

T2 - International Conference of The Efficiency and Performance Engineering Network 2022

Y2 - 18 August 2022 through 21 August 2022

ER -

Li D, Zou Z, Xu Q, Li B, Han H, Sun X et al. Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis. In Zhang H, Ji Y, Liu T, Sun X, Ball AD, editors, Proceedings of TEPEN 2022 : Efficiency and Performance Engineering Network. Vol. 129. Springer, Cham. 2023. p. 740-750. (Mechanisms and Machine Science). Epub 2023 Mar 3. doi: 10.1007/978-3-031-26193-0_65

Evaluation of the Angular Misalignment on RV Reducer Based on Motor Current Signature Analysis

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