Five-axis machine tool condition monitoring using dSPACE real-time system

S. Sztendel, C. Pislaru, A. P. Longstaff, Simon Fletcher, A. Myers

Research output: Contribution to journalConference article

6 Citations (Scopus)

Abstract

This paper presents the design, development and SIMULINK implementation of the lumped parameter model of C-axis drive from GEISS five-axis CNC machine tool. The simulated results compare well with the experimental data measured from the actual machine. Also the paper describes the steps for data acquisition using ControlDesk and hardware-in-the-loop implementation of the drive models in dSPACE real-time system. The main components of the HIL system are: the drive model simulation and input - output (I/O) modules for receiving the real controller outputs. The paper explains how the experimental data obtained from the data acquisition process using dSPACE real-time system can be used for the development of machine tool diagnosis and prognosis systems that facilitate the improvement of maintenance activities.

Original languageEnglish
Article number012091
Number of pages11
JournalJournal of Physics: Conference Series
Volume364
Issue number1
DOIs
Publication statusPublished - Jun 2012
Event25th International Congress on Condition Monitoring and Diagnostic Engineering, COMADEM 2012 - Huddersfield, United Kingdom
Duration: 18 Jun 201220 Jun 2012

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machine tools
data acquisition
prognosis
output
maintenance
controllers
hardware
modules
simulation

Cite this

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title = "Five-axis machine tool condition monitoring using dSPACE real-time system",
abstract = "This paper presents the design, development and SIMULINK implementation of the lumped parameter model of C-axis drive from GEISS five-axis CNC machine tool. The simulated results compare well with the experimental data measured from the actual machine. Also the paper describes the steps for data acquisition using ControlDesk and hardware-in-the-loop implementation of the drive models in dSPACE real-time system. The main components of the HIL system are: the drive model simulation and input - output (I/O) modules for receiving the real controller outputs. The paper explains how the experimental data obtained from the data acquisition process using dSPACE real-time system can be used for the development of machine tool diagnosis and prognosis systems that facilitate the improvement of maintenance activities.",
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Five-axis machine tool condition monitoring using dSPACE real-time system. / Sztendel, S.; Pislaru, C.; Longstaff, A. P.; Fletcher, Simon; Myers, A.

In: Journal of Physics: Conference Series, Vol. 364, No. 1, 012091, 06.2012.

Research output: Contribution to journalConference article

TY - JOUR

T1 - Five-axis machine tool condition monitoring using dSPACE real-time system

AU - Sztendel, S.

AU - Pislaru, C.

AU - Longstaff, A. P.

AU - Fletcher, Simon

AU - Myers, A.

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AB - This paper presents the design, development and SIMULINK implementation of the lumped parameter model of C-axis drive from GEISS five-axis CNC machine tool. The simulated results compare well with the experimental data measured from the actual machine. Also the paper describes the steps for data acquisition using ControlDesk and hardware-in-the-loop implementation of the drive models in dSPACE real-time system. The main components of the HIL system are: the drive model simulation and input - output (I/O) modules for receiving the real controller outputs. The paper explains how the experimental data obtained from the data acquisition process using dSPACE real-time system can be used for the development of machine tool diagnosis and prognosis systems that facilitate the improvement of maintenance activities.

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