Abstract

Polyester is the most widely used textile fibre, accounting for around 54% of global fibre production. However, less than 1% of clothing is recycled into new textiles, largely due to dyes that reduce the quality of recovered fibres. This study aimed to improve textile-to-textile recycling by optimising a sustainable dye extraction method using Cyrene™, a biodegradable solvent, under mild conditions. The Taguchi method was used to identify the best combination of solvent ratio, treatment time, and fabric loading for removing two anthraquinone disperse dyes—CI Disperse Red 60 and CI Disperse Blue 56—from polyester fabrics dyed at low and high temperatures. The optimal conditions were a 75:25 Cyrene-to-water ratio, 30 minutes of treatment, and 10% fabric loading. Dye removal ranged from 70 to 96% for low-temperature dyed fabrics and 70–75% for high-temperature dyed fabrics, based on two anthraquinone disperse dyes; while not broadly generalisable, the results align with commonly understood consistency in dye–fibre interactions within similar dye classes. The results show that Cyrene™ can effectively extract dyes without harsh chemicals, improving the recyclability of polyester textiles. This supports a circular economy by enhancing fibre quality and reducing environmental impact.

Original languageEnglish
Article number101284
Number of pages11
JournalEnvironmental Challenges
Volume20
Early online date27 Aug 2025
DOIs
Publication statusPublished - 1 Sept 2025

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