Integration of On-machine Surface Measurement into Fast Tool Servo Machining

Wenbin Zhong; Zhen Tong; Jane Jiang

doi:10.1016/j.procir.2021.02.025

Integration of On-machine Surface Measurement into Fast Tool Servo Machining

Wenbin Zhong, Zhen Tong, Jane Jiang

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

5 Citations (Scopus)

Abstract

Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array

Original language	English
Title of host publication	9th CIRP Conference on High Performance Cutting, HPC 2020
Editors	Erdem Ozturk, David Curtis, Hassan Ghadbeigi
Pages	238-241
Number of pages	4
Volume	101
ISBN (Electronic)	9781713835431
DOIs	https://doi.org/10.1016/j.procir.2021.02.025
Publication status	Published - 1 Oct 2021
Event	9th CIRP Conference on High Performance Cutting - Virtual Online Duration: 24 May 2021 → 26 May 2021 Conference number: 9 https://www.amrc.co.uk/pages/hpc2020

Publication series

Name	Procedia CIRP
Publisher	Elsevier
Volume	101
ISSN (Print)	2212-8271

Conference

Conference	9th CIRP Conference on High Performance Cutting
City	Virtual Online
Period	24/05/21 → 26/05/21
Internet address	https://www.amrc.co.uk/pages/hpc2020

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

Access to Document

10.1016/j.procir.2021.02.025Licence: CC BY

Cite this

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title = "Integration of On-machine Surface Measurement into Fast Tool Servo Machining",

abstract = "Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array",

keywords = "Fast tool servo, On-machine surface measurement, Integration, Freeform",

author = "Wenbin Zhong and Zhen Tong and Jane Jiang",

note = "Funding Information: The authors gratefully acknowledge the UK's Engineering and Physical Sciences Research Council (EPSRC) funding of Future Advanced Metrology Hub (Ref: EP/P006930/1), and the funding supports from the European Union's Horizon 2020 research and innovation programme under grant agreement No. 767589. Publisher Copyright: {\textcopyright} 2020 The Authors. Published by Elsevier B.V.; 9th CIRP Conference on High Performance Cutting ; Conference date: 24-05-2021 Through 26-05-2021",

year = "2021",

month = oct,

day = "1",

doi = "10.1016/j.procir.2021.02.025",

language = "English",

volume = "101",

series = "Procedia CIRP",

publisher = "Elsevier",

pages = "238--241",

editor = "Erdem Ozturk and David Curtis and Hassan Ghadbeigi",

booktitle = "9th CIRP Conference on High Performance Cutting, HPC 2020",

url = "https://www.amrc.co.uk/pages/hpc2020",

}

Zhong, W, Tong, Z & Jiang, J 2021, Integration of On-machine Surface Measurement into Fast Tool Servo Machining. in E Ozturk, D Curtis & H Ghadbeigi (eds), 9th CIRP Conference on High Performance Cutting, HPC 2020. vol. 101, Procedia CIRP, vol. 101, pp. 238-241, 9th CIRP Conference on High Performance Cutting, Virtual Online, 24/05/21. https://doi.org/10.1016/j.procir.2021.02.025

Integration of On-machine Surface Measurement into Fast Tool Servo Machining. / Zhong, Wenbin; Tong, Zhen; Jiang, Jane.

9th CIRP Conference on High Performance Cutting, HPC 2020. ed. / Erdem Ozturk; David Curtis; Hassan Ghadbeigi. Vol. 101 2021. p. 238-241 (Procedia CIRP; Vol. 101).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Integration of On-machine Surface Measurement into Fast Tool Servo Machining

AU - Zhong, Wenbin

AU - Tong, Zhen

AU - Jiang, Jane

N1 - Conference code: 9

PY - 2021/10/1

Y1 - 2021/10/1

N2 - Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array

AB - Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array

KW - Fast tool servo

KW - On-machine surface measurement

KW - Integration

KW - Freeform

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M3 - Conference contribution

VL - 101

T3 - Procedia CIRP

SP - 238

EP - 241

BT - 9th CIRP Conference on High Performance Cutting, HPC 2020

A2 - Ozturk, Erdem

A2 - Curtis, David

A2 - Ghadbeigi, Hassan

T2 - 9th CIRP Conference on High Performance Cutting

Y2 - 24 May 2021 through 26 May 2021

ER -

Integration of On-machine Surface Measurement into Fast Tool Servo Machining

Abstract

Publication series

Conference

UN SDGs

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Other files and links

Fingerprint

ESPRC Centre for Innovative Manufacturing in Advanced Metrology

Future Advanced Metrology Hub

Cite this

Integration of On-machine Surface Measurement into Fast Tool Servo Machining

Abstract

Publication series

Conference

UN SDGs

Access to Document

Other files and links

Fingerprint

Projects

ESPRC Centre for Innovative Manufacturing in Advanced Metrology

Future Advanced Metrology Hub

Cite this