Integration of On-machine Surface Measurement into Fast Tool Servo Machining

Wenbin Zhong; Zhen Tong; Jane Jiang

doi:10.1016/j.procir.2021.02.025

Integration of On-machine Surface Measurement into Fast Tool Servo Machining

Wenbin Zhong, Zhen Tong, Jane Jiang

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

1 Citation (Scopus)

Abstract

Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array

Original language	English
Title of host publication	9th CIRP Conference on High Performance Cutting, HPC 2020
Editors	Erdem Ozturk, David Curtis, Hassan Ghadbeigi
Pages	238-241
Number of pages	4
Volume	101
ISBN (Electronic)	9781713835431
DOIs	https://doi.org/10.1016/j.procir.2021.02.025
Publication status	Published - 1 Oct 2021
Event	9th CIRP Conference on High Performance Cutting - Virtual Online Duration: 24 May 2021 → 26 May 2021 Conference number: 9 https://www.amrc.co.uk/pages/hpc2020

Publication series

Name	Procedia CIRP
Publisher	Elsevier
Volume	101
ISSN (Print)	2212-8271

Conference

Conference	9th CIRP Conference on High Performance Cutting
City	Virtual Online
Period	24/05/21 → 26/05/21
Internet address	https://www.amrc.co.uk/pages/hpc2020

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10.1016/j.procir.2021.02.025Licence: CC BY

Cite this

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title = "Integration of On-machine Surface Measurement into Fast Tool Servo Machining",

abstract = "Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array",

keywords = "Fast tool servo, On-machine surface measurement, Integration, Freeform",

author = "Wenbin Zhong and Zhen Tong and Jane Jiang",

note = "Funding Information: The authors gratefully acknowledge the UK's Engineering and Physical Sciences Research Council (EPSRC) funding of Future Advanced Metrology Hub (Ref: EP/P006930/1), and the funding supports from the European Union's Horizon 2020 research and innovation programme under grant agreement No. 767589. Publisher Copyright: {\textcopyright} 2020 The Authors. Published by Elsevier B.V.; 9th CIRP Conference on High Performance Cutting ; Conference date: 24-05-2021 Through 26-05-2021",

year = "2021",

month = oct,

day = "1",

doi = "10.1016/j.procir.2021.02.025",

language = "English",

volume = "101",

series = "Procedia CIRP",

publisher = "Elsevier",

pages = "238--241",

editor = "Erdem Ozturk and David Curtis and Hassan Ghadbeigi",

booktitle = "9th CIRP Conference on High Performance Cutting, HPC 2020",

url = "https://www.amrc.co.uk/pages/hpc2020",

}

Zhong, W , Tong, Z & Jiang, J 2021, Integration of On-machine Surface Measurement into Fast Tool Servo Machining. in E Ozturk, D Curtis & H Ghadbeigi (eds), 9th CIRP Conference on High Performance Cutting, HPC 2020. vol. 101, Procedia CIRP, vol. 101, pp. 238-241, 9th CIRP Conference on High Performance Cutting, Virtual Online, 24/05/21. https://doi.org/10.1016/j.procir.2021.02.025

Integration of On-machine Surface Measurement into Fast Tool Servo Machining. / Zhong, Wenbin ; Tong, Zhen ; Jiang, Jane.

9th CIRP Conference on High Performance Cutting, HPC 2020. ed. / Erdem Ozturk; David Curtis; Hassan Ghadbeigi. Vol. 101 2021. p. 238-241 (Procedia CIRP; Vol. 101).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Integration of On-machine Surface Measurement into Fast Tool Servo Machining

AU - Zhong, Wenbin

AU - Tong, Zhen

AU - Jiang, Jane

N1 - Conference code: 9

PY - 2021/10/1

Y1 - 2021/10/1

N2 - Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array

AB - Fast tool servo (FTS) machining is a highly efficient approach to generate optical freeform surfaces and microstructures, where submicrometric form accuracy and nanometric surface finish are often required. The on-machine surface measurement (OMSM) is an enabling technology to improve the metrology efficiency and machining accuracy of FTS. However, the integration of the OMSM with FTS on an ultra-precision machine is a huge challenge due to the complexity of data processing and synchronization. In this paper, a dedicated controller is in-house developed with data processing algorithms for the integration. The effectiveness of the proposed method is demonstrated through the successful fabrication and measurement of a freeform lens array

KW - Fast tool servo

KW - On-machine surface measurement

KW - Integration

KW - Freeform

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U2 - 10.1016/j.procir.2021.02.025

DO - 10.1016/j.procir.2021.02.025

M3 - Conference contribution

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T3 - Procedia CIRP

SP - 238

EP - 241

BT - 9th CIRP Conference on High Performance Cutting, HPC 2020

A2 - Ozturk, Erdem

A2 - Curtis, David

A2 - Ghadbeigi, Hassan

T2 - 9th CIRP Conference on High Performance Cutting

Y2 - 24 May 2021 through 26 May 2021

ER -

Integration of On-machine Surface Measurement into Fast Tool Servo Machining

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