Machine Learning-Enabled Virtual Sensors for Wind Turbines: Technologies, Challenges, and Pathways to Digitization

Attia Bibi, Oussama Graja, Fang Duan, Wenxian Yang

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

With the increasing scale and complexity of modern wind turbines, conventional physical sensors are no longer sufficient for high-fidelity monitoring and control. This review delivers the first in-depth synthesis of machine learning-enabled virtual sensors, offering scalable, intelligent alternatives for real-time diagnostics, predictive maintenance, and adaptive turbine control. These virtual sensors, often integrated into DT frameworks, estimate vital turbine parameters such as structural faults, gearbox loads, and wind conditions, including wind speed and vertical profiles that significantly influence turbine dynamics, without relying on direct instrumentation. We examine state-of-the-art approaches, including ANN, LSTM, Random Forests, and hybrid DT models, highlighting their application across SCADA systems, OPENFAST simulations, and condition monitoring platforms. The review maps machine learning techniques to key operational tasks such as load forecasting, wake detection, fault diagnosis, and structural health prediction. It identifies unresolved challenges in temporal resolution, model generalizability, real-time integration, and environmental robustness. Moreover, it evaluates deployment-ready innovations in edge computing, simulation-informed learning, and interpretable AI. Unlike prior studies focused on isolated technologies, this paper integrates developments across AI, DTs, and structural modelling offering a unified roadmap toward fully virtualized wind farms. Our findings underscore that virtual sensors are not just data proxies but essential enablers of resilient, autonomous, and Industry 4.0 ready wind energy systems. The paper concludes with strategic directions for future research, emphasizing the need for transferable DTs, explainable ML models, and benchmarking standards to accelerate industrial adoption.

Original languageEnglish
Title of host publicationProceedings of the UNIfied Conference of DAMAS, IncoME and TEPEN Conferences (UNIfied 2025)
Subtitle of host publicationVolume 1
EditorsKexiang Wei, Wenxian Yang, Juchuan Dai, Bingyan Chen
PublisherSpringer, Cham
Pages1151-1162
Number of pages12
Volume1
Edition1st
ISBN (Electronic)9783032009685
ISBN (Print)9783032009678, 9783032009708
DOIs
Publication statusPublished - 3 Jan 2026
EventUNIfied Conference of International Conference on Damage Assessment of Structures, DAMAS 2025, International Conference on Maintenance Engineering, IncoME 2025 and The Efficiency and Performance Engineering, TEPEN 2025 - Zhangjiajie, China
Duration: 16 May 202519 May 2025
https://unified2025.uauuu.com/brief-of-unified2025.html

Publication series

NameMechanisms and Machine Science
PublisherSpringer, Cham
Volume188
ISSN (Print)2211-0984
ISSN (Electronic)2211-0992

Conference

ConferenceUNIfied Conference of International Conference on Damage Assessment of Structures, DAMAS 2025, International Conference on Maintenance Engineering, IncoME 2025 and The Efficiency and Performance Engineering, TEPEN 2025
Abbreviated titleUNIfied 2025
Country/TerritoryChina
CityZhangjiajie
Period16/05/2519/05/25
Internet address

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