New method to control form and texture on industrially-sized lenses

D. D. Walker, R. Morton, G. McCavana, G. Klein, J. Greese

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

This paper provides a progress-report on the development of the Precessions polishing process. This is a new small-tool polishing technique for producing aspheric forms and correcting spherical forms. Precessions polishing has been developed by Zeeko Ltd in collaboration with the Optical Science Laboratory at University College London and Loh Optikmaschinen. The Zeeko/Loh All machine (see figure below) has a capacity of 200mm diameter, and is targeted at industrial lenses and mirrors. The baseline of the Precessions™ process is a sub-diameter physical tool working the surface with a polishing slurry. Position and orientation of the tooling is controlled by a 7-axis CNC polishing machine that has been custom-designed for the purpose. The tool comprises an inflated, bulged, rubber-membrane (the 'bonnet'), covered with one of the usual proprietary flexible polishing surfaces familiar to opticians. The membrane moulds itself around the local asphere, keeping good contact everywhere. It is spun about its axis to give high removal-rates, and attacks the surface of the part working on the side of the bulged surface, rather than the classical pole-down configuration. The contact area and polishing pressure can be varied independently by changing the degree to which the bonnet is compressed, and the internal fluid pressure. The rotation axis is precessed around the local normal to the part, and this averages surface texture and achieves a near-Gaussian tool removal-profile ('Influence function'). For axially-symmetric parts, the part is rotated and the tool moved radially, thereby creating a spiral tool-path. An off-line software application analyses i) the surface error-profile, and ii) experimental data on the tool influence functions for different spot-sizes. An iterative numerical optimisation method is then used to compute the dwell-time and spot-size for each zone of the spiral on the surface, to rectify the form error.

LanguageEnglish
Title of host publicationProceedings Optifab 2003
Subtitle of host publicationTechnical Digest
EditorsWalter C. Czajkowski, Toshihide Dohi, Hans Lauth, Harvey M. Pollicove
PublisherSPIE
Number of pages1
Volume1031404
ISBN (Electronic)9780819451040
DOIs
Publication statusPublished - 19 May 2003
Externally publishedYes
EventOptifab 2003: Technical Digest - Rochester, United States
Duration: 19 May 200322 May 2003

Conference

ConferenceOptifab 2003: Technical Digest
CountryUnited States
CityRochester
Period19/05/0322/05/03

Fingerprint

Polishing
polishing
Lens
Texture
Lenses
textures
Textures
lenses
precession
Influence Function
Membrane
Polishing machines
Asphere
Contact
aspheric optics
membranes
Membranes
Surface Texture
tooling
Dwell Time

Cite this

Walker, D. D., Morton, R., McCavana, G., Klein, G., & Greese, J. (2003). New method to control form and texture on industrially-sized lenses. In W. C. Czajkowski, T. Dohi, H. Lauth, & H. M. Pollicove (Eds.), Proceedings Optifab 2003: Technical Digest (Vol. 1031404). [1031404] SPIE. https://doi.org/10.1117/12.2283993
Walker, D. D. ; Morton, R. ; McCavana, G. ; Klein, G. ; Greese, J. / New method to control form and texture on industrially-sized lenses. Proceedings Optifab 2003: Technical Digest. editor / Walter C. Czajkowski ; Toshihide Dohi ; Hans Lauth ; Harvey M. Pollicove. Vol. 1031404 SPIE, 2003.
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Walker, DD, Morton, R, McCavana, G, Klein, G & Greese, J 2003, New method to control form and texture on industrially-sized lenses. in WC Czajkowski, T Dohi, H Lauth & HM Pollicove (eds), Proceedings Optifab 2003: Technical Digest. vol. 1031404, 1031404, SPIE, Optifab 2003: Technical Digest, Rochester, United States, 19/05/03. https://doi.org/10.1117/12.2283993

New method to control form and texture on industrially-sized lenses. / Walker, D. D.; Morton, R.; McCavana, G.; Klein, G.; Greese, J.

Proceedings Optifab 2003: Technical Digest. ed. / Walter C. Czajkowski; Toshihide Dohi; Hans Lauth; Harvey M. Pollicove. Vol. 1031404 SPIE, 2003. 1031404.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Walker DD, Morton R, McCavana G, Klein G, Greese J. New method to control form and texture on industrially-sized lenses. In Czajkowski WC, Dohi T, Lauth H, Pollicove HM, editors, Proceedings Optifab 2003: Technical Digest. Vol. 1031404. SPIE. 2003. 1031404 https://doi.org/10.1117/12.2283993