Novel Higher Order Technologies, Based on Spectral Moduli, for Condition Monitoring of Rotating Machinery

Recent trends in research on rotating machinery diagnosis focus on contactless diagnostic technologies. In this paper, novel higher order spectral technologies, based on spectral moduli, are proposed. The proposed technologies estimate statistical dependencies between moduli of harmonics of bearing defect frequencies. Moduli of harmonics of bearing defect frequencies, which appear due to bearing faults, are statistically dependent. The Third Order Modulus (TOM) is a novel higher order spectral signal processing technology developed for rotating machinery diagnostics. The paper presents mathematical expressions for new technologies as well as a detailed description of the signal processing algorithm of motor current for bearings diagnostics. The TOM technology is comprehensively validated via experimental trials for motor bearing diagnosis via motor current signature analysis. Results of experimental trials clearly show that the TOM technology is highly effective for diagnosis of bearing defects. Estimates of the total probabilities of correct diagnosis provided by the TOM technology are 100%. The TOM technology is experimentally compared with the classic bicoherence (CB) technology using eight bearings: four pristine bearings and four damaged bearings with two damage types. Comparison has shown that the TOM technology is more effective than the CB technology.