On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft

Pengyu Lu; Kaibo Lu; Yipei Liu; Bing Li; Xin Wang; Meixia Tian; Fengshou Gu

doi:10.1007/978-3-030-99075-6_47

On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft

Pengyu Lu, Kaibo Lu, Yipei Liu, Bing Li, Xin Wang, Meixia Tian, Fengshou Gu

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Bending deformation is easy to occur when turning a long slender workpiece due to its low stiffness, which seriously affects the machining dimensional accuracy. Currently, the dimension of the part is generally measured off-line after the completion of the operation. The purpose of this paper is to explore an on-line monitoring method for the dimensional error of slender shaft in turning processes. First the deformation of the whole workpiece in the process of machining is analyzed. The deformation correlation at the measuring point and that at the cutting point is deduced. Then an on-line monitoring approach to radial dimension is proposed using a single fixed displacement sensor and Wavelet Transform. Finally, the reliability of the monitoring method is verified by machining experiments. The experimental results show that the presented on-line monitoring model enables to predict the dimensional error of the machined workpiece effectively.

Original language	English
Title of host publication	Proceedings of IncoME-VI and TEPEN 2021
Subtitle of host publication	Performance Engineering and Maintenance Engineering
Editors	Hao Zhang, Guojin Feng, Hongjun Wang, Fengshou Gu, Jyoti K. Sinha
Publisher	Springer, Cham
Pages	583-593
Number of pages	11
Volume	117
ISBN (Electronic)	9783030990756
ISBN (Print)	9783030990749
DOIs	https://doi.org/10.1007/978-3-030-99075-6_47
Publication status	Published - 18 Sep 2022
Event	6th International Conference on Maintenance Engineering, IncoME-VI and the Conference of the Efficiency and Performance Engineering Network, TEPEN 2021 - Hebei University of Technology, Tianjin, China Duration: 20 Oct 2021 → 23 Oct 2021 Conference number: 6 https://tepen.net/conference/tepen2021/

Publication series

Name	Mechanisms and Machine Science
Publisher	Springer
Volume	117
ISSN (Print)	2211-0984
ISSN (Electronic)	2211-0992

Conference

Conference	6th International Conference on Maintenance Engineering, IncoME-VI and the Conference of the Efficiency and Performance Engineering Network, TEPEN 2021
Abbreviated title	TEPEN-2021 and IncoME-VI
Country/Territory	China
City	Tianjin
Period	20/10/21 → 23/10/21
Internet address	https://tepen.net/conference/tepen2021/

Access to Document

10.1007/978-3-030-99075-6_47Licence: Unspecified

Cite this

Lu, P., Lu, K., Liu, Y., Li, B., Wang, X., Tian, M., & Gu, F. (2022). On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft. In H. Zhang, G. Feng, H. Wang, F. Gu, & J. K. Sinha (Eds.), Proceedings of IncoME-VI and TEPEN 2021 : Performance Engineering and Maintenance Engineering (Vol. 117, pp. 583-593). (Mechanisms and Machine Science; Vol. 117). Springer, Cham. https://doi.org/10.1007/978-3-030-99075-6_47

Lu, Pengyu ; Lu, Kaibo ; Liu, Yipei et al. / On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft. Proceedings of IncoME-VI and TEPEN 2021 : Performance Engineering and Maintenance Engineering. editor / Hao Zhang ; Guojin Feng ; Hongjun Wang ; Fengshou Gu ; Jyoti K. Sinha. Vol. 117 Springer, Cham, 2022. pp. 583-593 (Mechanisms and Machine Science).

@inproceedings{c0e024cb7bd24261830471554946b1a8,

title = "On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft",

abstract = "Bending deformation is easy to occur when turning a long slender workpiece due to its low stiffness, which seriously affects the machining dimensional accuracy. Currently, the dimension of the part is generally measured off-line after the completion of the operation. The purpose of this paper is to explore an on-line monitoring method for the dimensional error of slender shaft in turning processes. First the deformation of the whole workpiece in the process of machining is analyzed. The deformation correlation at the measuring point and that at the cutting point is deduced. Then an on-line monitoring approach to radial dimension is proposed using a single fixed displacement sensor and Wavelet Transform. Finally, the reliability of the monitoring method is verified by machining experiments. The experimental results show that the presented on-line monitoring model enables to predict the dimensional error of the machined workpiece effectively.",

keywords = "Deformation, Displacement signal, Slender shaft, Turning",

author = "Pengyu Lu and Kaibo Lu and Yipei Liu and Bing Li and Xin Wang and Meixia Tian and Fengshou Gu",

note = "Funding Information: Acknowledgements The authors are grateful for the support of National Natural Science Foundation of China under grant No. 51805352, and Shaanxi Key Laboratory of Mine Electromechanical Equipment Intelligent Monitoring under grant No. SKL-MEEIM201904. Publisher Copyright: {\textcopyright} 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.; 6th International Conference on Maintenance Engineering, IncoME-VI and the Conference of the Efficiency and Performance Engineering Network, TEPEN 2021, TEPEN-2021 and IncoME-VI ; Conference date: 20-10-2021 Through 23-10-2021",

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month = sep,

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doi = "10.1007/978-3-030-99075-6_47",

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editor = "Hao Zhang and Guojin Feng and Hongjun Wang and Fengshou Gu and Sinha, {Jyoti K.}",

booktitle = "Proceedings of IncoME-VI and TEPEN 2021",

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Lu, P, Lu, K, Liu, Y, Li, B, Wang, X, Tian, M & Gu, F 2022, On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft. in H Zhang, G Feng, H Wang, F Gu & JK Sinha (eds), Proceedings of IncoME-VI and TEPEN 2021 : Performance Engineering and Maintenance Engineering. vol. 117, Mechanisms and Machine Science, vol. 117, Springer, Cham, pp. 583-593, 6th International Conference on Maintenance Engineering, IncoME-VI and the Conference of the Efficiency and Performance Engineering Network, TEPEN 2021, Tianjin, China, 20/10/21. https://doi.org/10.1007/978-3-030-99075-6_47

On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft. / Lu, Pengyu; Lu, Kaibo; Liu, Yipei et al.

Proceedings of IncoME-VI and TEPEN 2021 : Performance Engineering and Maintenance Engineering. ed. / Hao Zhang; Guojin Feng; Hongjun Wang; Fengshou Gu; Jyoti K. Sinha. Vol. 117 Springer, Cham, 2022. p. 583-593 (Mechanisms and Machine Science; Vol. 117).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft

AU - Lu, Pengyu

AU - Lu, Kaibo

AU - Liu, Yipei

AU - Li, Bing

AU - Wang, Xin

AU - Tian, Meixia

AU - Gu, Fengshou

N1 - Conference code: 6

PY - 2022/9/18

Y1 - 2022/9/18

N2 - Bending deformation is easy to occur when turning a long slender workpiece due to its low stiffness, which seriously affects the machining dimensional accuracy. Currently, the dimension of the part is generally measured off-line after the completion of the operation. The purpose of this paper is to explore an on-line monitoring method for the dimensional error of slender shaft in turning processes. First the deformation of the whole workpiece in the process of machining is analyzed. The deformation correlation at the measuring point and that at the cutting point is deduced. Then an on-line monitoring approach to radial dimension is proposed using a single fixed displacement sensor and Wavelet Transform. Finally, the reliability of the monitoring method is verified by machining experiments. The experimental results show that the presented on-line monitoring model enables to predict the dimensional error of the machined workpiece effectively.

AB - Bending deformation is easy to occur when turning a long slender workpiece due to its low stiffness, which seriously affects the machining dimensional accuracy. Currently, the dimension of the part is generally measured off-line after the completion of the operation. The purpose of this paper is to explore an on-line monitoring method for the dimensional error of slender shaft in turning processes. First the deformation of the whole workpiece in the process of machining is analyzed. The deformation correlation at the measuring point and that at the cutting point is deduced. Then an on-line monitoring approach to radial dimension is proposed using a single fixed displacement sensor and Wavelet Transform. Finally, the reliability of the monitoring method is verified by machining experiments. The experimental results show that the presented on-line monitoring model enables to predict the dimensional error of the machined workpiece effectively.

KW - Deformation

KW - Displacement signal

KW - Slender shaft

KW - Turning

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DO - 10.1007/978-3-030-99075-6_47

M3 - Conference contribution

AN - SCOPUS:85138812031

SN - 9783030990749

VL - 117

T3 - Mechanisms and Machine Science

SP - 583

EP - 593

BT - Proceedings of IncoME-VI and TEPEN 2021

A2 - Zhang, Hao

A2 - Feng, Guojin

A2 - Wang, Hongjun

A2 - Gu, Fengshou

A2 - Sinha, Jyoti K.

PB - Springer, Cham

T2 - 6th International Conference on Maintenance Engineering, IncoME-VI and the Conference of the Efficiency and Performance Engineering Network, TEPEN 2021

Y2 - 20 October 2021 through 23 October 2021

ER -

Lu P, Lu K, Liu Y, Li B, Wang X, Tian M et al. On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft. In Zhang H, Feng G, Wang H, Gu F, Sinha JK, editors, Proceedings of IncoME-VI and TEPEN 2021 : Performance Engineering and Maintenance Engineering. Vol. 117. Springer, Cham. 2022. p. 583-593. (Mechanisms and Machine Science). Epub 2022 Sep 18. doi: 10.1007/978-3-030-99075-6_47

On-Line Monitoring of the Dimensional Error in Turning of a Slender Shaft

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