Research on edge-control methods in CNC polishing

Guoyu Yu, David Walker, Hongyu Li, Xiao Zheng, Anthony Beaucamp

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

Background:
We have developed edge-control for the Precessions TM process suitable for fast fabrication of large mirror segments, and other applications sensitive to edge mis-figure. This has been applied to processing of European extremely large telescope (E-ELT) prototype mirror-segments, meeting the specification on maximum edge mis-figure. However we have observed residuals that have proved impossible to correct with this approach, being in part the legacy of asymmetries in the input edge-profiles.

Methods:
We have therefore compared different proposed methods experimentally and theoretically and report here on a new edge-rectification step, which operates locally on edges, does not disturb the completed bulk area.

Results:
A new toolpath has been developed and experiments have been carried out to demonstrate that local edge rectification can be carried out.

Conclusions:
With this method, the residue error on edges can be removed separately and has potential to reduce total process time.
Original languageEnglish
Article number24
Number of pages13
JournalJournal of the European Optical Society
Volume13
DOIs
Publication statusPublished - 16 Sep 2017

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polishing
rectification
mirrors
precession
specifications
prototypes
asymmetry
telescopes
fabrication
profiles

Cite this

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title = "Research on edge-control methods in CNC polishing",
abstract = "Background:We have developed edge-control for the Precessions TM process suitable for fast fabrication of large mirror segments, and other applications sensitive to edge mis-figure. This has been applied to processing of European extremely large telescope (E-ELT) prototype mirror-segments, meeting the specification on maximum edge mis-figure. However we have observed residuals that have proved impossible to correct with this approach, being in part the legacy of asymmetries in the input edge-profiles.Methods:We have therefore compared different proposed methods experimentally and theoretically and report here on a new edge-rectification step, which operates locally on edges, does not disturb the completed bulk area.Results:A new toolpath has been developed and experiments have been carried out to demonstrate that local edge rectification can be carried out.Conclusions:With this method, the residue error on edges can be removed separately and has potential to reduce total process time.",
keywords = "Segment mirror, Optical fabrication, Telescopes, Polishing",
author = "Guoyu Yu and David Walker and Hongyu Li and Xiao Zheng and Anthony Beaucamp",
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Research on edge-control methods in CNC polishing. / Yu, Guoyu; Walker, David; Li, Hongyu; Zheng, Xiao; Beaucamp, Anthony.

In: Journal of the European Optical Society, Vol. 13, 24, 16.09.2017.

Research output: Contribution to journalArticle

TY - JOUR

T1 - Research on edge-control methods in CNC polishing

AU - Yu, Guoyu

AU - Walker, David

AU - Li, Hongyu

AU - Zheng, Xiao

AU - Beaucamp, Anthony

PY - 2017/9/16

Y1 - 2017/9/16

N2 - Background:We have developed edge-control for the Precessions TM process suitable for fast fabrication of large mirror segments, and other applications sensitive to edge mis-figure. This has been applied to processing of European extremely large telescope (E-ELT) prototype mirror-segments, meeting the specification on maximum edge mis-figure. However we have observed residuals that have proved impossible to correct with this approach, being in part the legacy of asymmetries in the input edge-profiles.Methods:We have therefore compared different proposed methods experimentally and theoretically and report here on a new edge-rectification step, which operates locally on edges, does not disturb the completed bulk area.Results:A new toolpath has been developed and experiments have been carried out to demonstrate that local edge rectification can be carried out.Conclusions:With this method, the residue error on edges can be removed separately and has potential to reduce total process time.

AB - Background:We have developed edge-control for the Precessions TM process suitable for fast fabrication of large mirror segments, and other applications sensitive to edge mis-figure. This has been applied to processing of European extremely large telescope (E-ELT) prototype mirror-segments, meeting the specification on maximum edge mis-figure. However we have observed residuals that have proved impossible to correct with this approach, being in part the legacy of asymmetries in the input edge-profiles.Methods:We have therefore compared different proposed methods experimentally and theoretically and report here on a new edge-rectification step, which operates locally on edges, does not disturb the completed bulk area.Results:A new toolpath has been developed and experiments have been carried out to demonstrate that local edge rectification can be carried out.Conclusions:With this method, the residue error on edges can be removed separately and has potential to reduce total process time.

KW - Segment mirror

KW - Optical fabrication

KW - Telescopes

KW - Polishing

U2 - 10.1186/s41476-017-0053-9

DO - 10.1186/s41476-017-0053-9

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JO - Journal of the European Optical Society

JF - Journal of the European Optical Society

SN - 1990-2573

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