Self-piercing riveting of aluminium–lithium alloy sheet materials

Xianlian Zhang, Xiaocong He, Fengshou Gu, Andrew Ball

Research output: Contribution to journalArticle

1 Citation (Scopus)

Abstract

The self-piercing riveting (SPR) of 1420 aluminium–lithium alloy sheets is investigated. Static tests with lap-shear loads and fatigue tests using the tension–tension loading mode were applied to obtain the joint performances and failure modes. The mechanism analysis regarding failure and fretting was employed using a scanning electron microscope (SEM) and an energy dispersive X-ray spectroscopy (EDX). The 1420 Al–Li alloy sheets can be joined effectively using SPR. The fatigue load–fatigue life curve with a 95% confidence level is obtained using a variation coefficient method. The joints failed in the rivet pulled out from the locked sheet in static trials, and the locked sheet fractured during the fatigue tests. The fretting wear can be observed at the contact interface between the rivet tail and the locked sheet or between both sheets at different load levels. The fretting region changes at a high or low load level, and it is highly relevant to the fatigue rupture paths.

Original languageEnglish
Pages (from-to)192-200
Number of pages9
JournalJournal of Materials Processing Technology
Volume268
Early online date29 Jan 2019
DOIs
Publication statusPublished - 1 Jun 2019

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Riveting
Piercing
Fatigue of materials
Rivets
Failure modes
Failure analysis
Electron microscopes
Wear of materials
Scanning

Cite this

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title = "Self-piercing riveting of aluminium–lithium alloy sheet materials",
abstract = "The self-piercing riveting (SPR) of 1420 aluminium–lithium alloy sheets is investigated. Static tests with lap-shear loads and fatigue tests using the tension–tension loading mode were applied to obtain the joint performances and failure modes. The mechanism analysis regarding failure and fretting was employed using a scanning electron microscope (SEM) and an energy dispersive X-ray spectroscopy (EDX). The 1420 Al–Li alloy sheets can be joined effectively using SPR. The fatigue load–fatigue life curve with a 95{\%} confidence level is obtained using a variation coefficient method. The joints failed in the rivet pulled out from the locked sheet in static trials, and the locked sheet fractured during the fatigue tests. The fretting wear can be observed at the contact interface between the rivet tail and the locked sheet or between both sheets at different load levels. The fretting region changes at a high or low load level, and it is highly relevant to the fatigue rupture paths.",
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Self-piercing riveting of aluminium–lithium alloy sheet materials. / Zhang, Xianlian; He, Xiaocong; Gu, Fengshou; Ball, Andrew.

In: Journal of Materials Processing Technology, Vol. 268, 01.06.2019, p. 192-200.

Research output: Contribution to journalArticle

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AU - Zhang, Xianlian

AU - He, Xiaocong

AU - Gu, Fengshou

AU - Ball, Andrew

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AB - The self-piercing riveting (SPR) of 1420 aluminium–lithium alloy sheets is investigated. Static tests with lap-shear loads and fatigue tests using the tension–tension loading mode were applied to obtain the joint performances and failure modes. The mechanism analysis regarding failure and fretting was employed using a scanning electron microscope (SEM) and an energy dispersive X-ray spectroscopy (EDX). The 1420 Al–Li alloy sheets can be joined effectively using SPR. The fatigue load–fatigue life curve with a 95% confidence level is obtained using a variation coefficient method. The joints failed in the rivet pulled out from the locked sheet in static trials, and the locked sheet fractured during the fatigue tests. The fretting wear can be observed at the contact interface between the rivet tail and the locked sheet or between both sheets at different load levels. The fretting region changes at a high or low load level, and it is highly relevant to the fatigue rupture paths.

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